ZY-207 Double Layer Gluting Conveyor

The ZY-207 Double Layer Gluting Conveyor Machine is an advanced industrial automation solution designed for modern footwear and leather goods manufacturing processes. Developed for precision glue application and efficient material transfer, this conveyor system integrates high-performance gluing technology with a dual-layer transport structure. It significantly enhances bonding quality, reduces labor costs, and streamlines production flows by automating the gluing and curing phases in a compact, energy-efficient, and operator-friendly package. Crafted to meet the high-speed demands of contemporary production lines, the ZY-207 is ideal for handling components such as shoe insoles, midsoles, uppers, vamp linings, soles, and other footwear parts, while also being compatible with leather goods like belts, bags, and wallets. Its twin-deck design maximizes throughput in limited floor space, offering exceptional utility for both large-scale manufacturers and high-volume custom workshops.

High-Efficiency Double Layer Design

One of the most distinctive features of the ZY-207 is its double-layer conveyor structure, engineered to handle two sets of components simultaneously. This stacked configuration dramatically increases operational efficiency by allowing different phases of gluing or drying to take place in parallel, such as glue application on the upper layer and drying or curing on the lower layer. By essentially doubling the usable area within the same machine footprint, manufacturers can optimize production capacity without expanding floor space. This makes the ZY-207 an excellent choice for facilities seeking greater throughput while maintaining compact layouts or working within tight space constraints. The upper and lower belts move independently, each with adjustable speed controls and temperature regulation (optional), providing flexibility to tailor the conveyor conditions for different materials and processing times.

Uniform and Precise Glue Application

The ZY-207 is equipped with precision-controlled gluing heads or rollers (based on configuration), capable of evenly distributing adhesive onto materials of varying thickness, width, and texture. Whether applying glue to full surfaces or targeted zones, the machine maintains exceptional consistency in adhesive thickness, avoiding drips, over-application, or edge seepage. The gluing system can work with a variety of adhesive types, including water-based, solvent-based, hot melt, and pressure-sensitive glues, depending on production requirements. Its compatibility with different glue viscosities allows for flexible integration into diverse manufacturing setups. With digital control over glue quantity, pressure, and width of application, the ZY-207 minimizes waste and improves bond performance, especially critical in high-quality footwear where glue failure can compromise both appearance and durability.

Time-Saving Conveyor Automation

Automation is at the heart of the ZY-207, and its conveyor operation is designed to significantly reduce manual handling time. Components are loaded at the inlet, automatically transported through the gluing or drying phases, and emerge at the exit with precise, uniform adhesive coverage. The conveyor’s continuous movement eliminates unnecessary pauses between processing steps, enabling seamless integration with upstream and downstream processes such as toe lasting, pressing, or assembling. Its adjustable speed allows for synchronization with other machinery in the line, making it a perfect fit for synchronized production cells or lean manufacturing systems . Operators no longer need to manually position or move glued components for drying or curing, freeing up labor resources for higher-value tasks and improving overall workshop safety and productivity.

Controlled Drying or Curing Environment

While primarily a gluing system, the ZY-207 can optionally include built-in temperature regulation, ventilation, or UV curing systems tailored for adhesives that require environmental control to fully activate. These features allow glue to properly set before the material proceeds to the next step, ensuring maximum bond strength and eliminating common defects such as peeling or detachment. The upper and lower conveyor decks can be set at different temperatures or airflows, allowing for staggered processing. For example, fast-drying components may go on the top layer while more time-intensive gluing tasks are handled below . This multi-zone flexibility reduces bottlenecks, particularly when working with varied glue types and materials that respond differently to heat, air, or humidity.

Intelligent Operation with Programmable Memory

To support mass customization and frequent product switching, the ZY-207 features an intelligent control system with programmable memory. Operators can save settings such as conveyor speed, glue flow rate, application width, and drying duration for different models or product lines. This functionality enables quick changeovers, particularly valuable in factories producing shoes in various styles, sizes, or constructions. For seasonal footwear collections or daily order variations, production can be reconfigured in minutes without recalibrating the entire machine. The digital interface provides real-time monitoring of performance metrics, maintenance prompts, and error notifications, ensuring optimal machine uptime and minimizing operational disruptions.

Energy-Efficient and Environmentally Friendly

In today’s environmentally conscious manufacturing landscape, the ZY-207 supports sustainability and energy conservation through its optimized heating and motor systems. The servo-controlled glue delivery system reduces unnecessary motion and adhesive usage, while optional heat zones use thermal insulation to minimize heat loss and power draw. By automating adhesive application and controlling airflow or heat application precisely, the machine helps minimize solvent evaporation and VOC (Volatile Organic Compound) emissions, critical for facilities working under green production guidelines or local environmental regulations. Additionally, waste adhesive is significantly reduced due to precise metering and minimal overspray or dripping, improving both cost efficiency and environmental impact.

Durable Industrial Construction

The ZY-207 is built with heavy-duty steel and corrosion-resistant materials designed for continuous industrial use. The conveyor belts are made of heat-resistant, chemical-resistant, and anti-static materials to ensure smooth material flow and long service life. Bearings, rollers, and guide rails are constructed with high-performance materials capable of withstanding abrasive dust, adhesive buildup, and daily wear without degradation. The machine frame is finished with anti-rust coatings and sealed panels for better hygiene, easier cleaning, and reduced maintenance needs. Even in high-volume, multi-shift environments, the ZY-207 operates reliably, offering years of dependable service with minimal breakdowns or repair interventions.

User-Friendly Interface and Operation

The machine features a simple and intuitive user interface with controls for glue flow, conveyor speed, heat, and other key parameters. Whether integrated with a touchscreen panel or mechanical switches, the interface enables operators to make precise adjustments quickly and easily. Error messages, glue level indicators, maintenance reminders, and conveyor speed readings are all clearly displayed to reduce the likelihood of user error and maximize machine availability. Training time is minimal, making it easy to onboard new operators or rotate team members without disrupting production. Its ergonomic layout also minimizes strain during loading and unloading, with optional height-adjustable entry and exit zones to match existing workflows.

Versatile Applications Across Footwear and Leather Industries

The ZY-207 is versatile enough to serve a wide variety of gluing and conveying tasks across the leather and footwear industries, including:

• Shoes: Gluing of insoles, midsoles, outer soles, heel cups, counter materials, and toe boxes.

• Sandal Straps and Belts: Applying adhesives to thin leather strips or multi-layer composites.

• Bag Panels: Gluing backing materials to leather or synthetic bag components.

• Wallets and Accessories: Laminating decorative or structural layers with precision.

• Orthopedic Footwear: Applying glue for foam, EVA, or rubber layers in medical-grade footwear.

This adaptability makes it a core part of the production line, particularly in multi-line factories or OEM/ODM environments where changing specifications are frequent.

Safety Features for Industrial Compliance

Safety is built into every function of the ZY-207. The machine is equipped with emergency stop switches, overload protection systems, and safety covers around moving or hot parts. Sensors ensure that glue nozzles are not operating when no material is present, preventing spillage or unnecessary usage. Anti-slip surfaces and protective shielding around heated zones help prevent accidents, especially during loading/unloading or routine cleaning. Electrical components comply with industrial safety standards, and all controls are accessible from a central operator station for ease of supervision. These features ensure the ZY-207 not only increases productivity but also supports safe and compliant working conditions.

Maintenance and Troubleshooting

The ZY-207 is designed for low-maintenance operation, with modular components that can be easily accessed and replaced. Glue tanks are removable and easy to clean, conveyor belts can be tensioned and aligned with minimal tools, and the control panel includes self-diagnostics to assist with troubleshooting. Maintenance alerts let operators know when it's time to clean nozzles, refill glue, or inspect belts. These proactive notifications reduce the risk of unscheduled downtime and help teams maintain productivity targets. Service logs, operating hour counters, and spare part recommendations are also included in the software system for long-term asset management.

Integration with Modern Production Lines

The ZY-207 supports integration with other smart factory equipment such as robotic arms, automated pick-and-place systems, and RFID/barcode scanners for workflow automation. This connectivity allows manufacturers to build streamlined, data-driven production lines with minimal manual intervention. Its modular design supports side-by-side installation with toe-lasting machines, drying tunnels, or trimming systems. The machine’s digital controls can communicate with plant-level software, enabling process optimization, quality assurance, and batch tracking. This makes the ZY-207 not just a stand-alone gluing conveyor, but a central node in smart, connected manufacturing.

Summary of Benefits

• Double Layer Conveyor: Maximizes space usage, enabling simultaneous gluing and curing.

• Precision Glue Application: Ensures uniform coverage, bond strength, and visual quality.

• Programmable Control: Saves settings for different product types, streamlining changeovers.

• High Throughput: Speeds up glue handling operations and integrates easily into fast-paced lines.

• Low Waste: Controlled glue usage cuts down material costs and environmental footprint.

• Material Versatility: Handles leather, PU, rubber, EVA, textiles, and composites.

• Compact Footprint: Delivers high production capacity within minimal floor area.

• Built-in Safety: Protects operators and ensures compliance with industry standards.

• Durable Build: Engineered for years of service with minimal maintenance requirements.

• Automation Ready: Supports full integration with smart factory equipment and ERP systems.

The ZY-207 Double Layer Gluing Conveyor Machine is a game-changer for industrial adhesive application in footwear and leather manufacturing. With its dual-layer design, precision glue control, smart automation features, and rock-solid construction, it redefines what’s possible in high-volume, high-quality production environments. Whether you're producing luxury footwear, industrial boots, fashion bags, or technical leather goods, the ZY-207 delivers the performance, efficiency, and scalability you need to stay competitive. It’s more than just a conveyor—it’s an intelligent manufacturing partner.