MACHINE NAME: AUTOMATIC GERM KILLER MACHINE 

MODEL NO: ZY-004

BRAND: TAIWEI

FEATURES

• can be equipped with ten knife dies, suitable for medium and small batch order production, a small number of diversified orders, single batch and multi-specification production requirements. and efficient: the actual cutting speed can reach 35-95 times/minute precision: equipped with independent intellectual property rights of the knife library, can hold 10 knife library, knife fast and stable precision : the real realization of a single series of full specifications, to make up for the high-end market demand, to fill the domestic gap Labor saving: this machine can reach 6-8 sets of ordinary cutting machines and 3-4 times of similar models or vibrating knife cutting machines. material saving: international leading automatic and auxiliary typesetting system, combined with 360° arbitrary angle rotary blanking, can save material 2-10% safety: the machine adopts a full set of German Siemens hardware combined with independent software control system, in line with the German PILZ safety protection standards, to achieve a three-proof chain, no punching out of control phenomenon Breakthrough: A number of technologies to achieve industry breakthroughs, and 4 technologies to obtain international invention patents Low cost: the power of the main motor is 4KW, no cutting board (replaced by cutting-resistant belt), normal auxiliary material belt can be used for at least 1 year, after adding cutting-resistant materials, it can also be used for half a year when punching wire drawing or high-strength fabric, and the use cost is quite low. effect: because the cutting-resistant belt also serves as the cutting surface, it can reach the blanking section that neither the cutting with the cutting plate nor the cutting with the vibrating knife can reach the blanking section.

TECHNICAL PARAMETER

1. Maximum Pressure          : 35ton/343KN
2. Cutting head size           : 500x500mm
3. Working width                : 1500mm
4. Belt push width              : 1600mm
5. Distance moved              : 0-1500mm
6. Maximum feeding width  : 700
7. Moving head rotation angle: 0-360
8. Maximum moving speed     : 916mm/S
9. Maximum feeding speed    : 666mm/S
10. Air pressure requirements : 7-10bar-200It/min]

The ZY-004 Automatic Germ Killer Machine is a cutting-edge solution developed to meet the growing demand for intelligent, efficient, and comprehensive disinfection across manufacturing environments, footwear production facilities, and commercial spaces. Designed with precision engineering and innovative sterilization technologies, this automatic germ-killing machine ensures a hygienic working environment by eliminating bacteria, viruses, and other harmful microorganisms from tools, shoe surfaces, production components, and even packaging materials. Built for continuous operation in fast-paced industrial and commercial settings, the ZY-004 offers seamless integration into production lines or facility entrance points, delivering consistent and contactless disinfection that enhances health, safety, and regulatory compliance. As hygiene and safety become essential in global production standards, the ZY-004 serves as a proactive defense system, helping companies maintain clean, safe, and sterile environments without interrupting their operational workflow.

Advanced Germ-Killing Technology for Industrial-Grade Hygiene

At the heart of the ZY-004 lies its multi-layered sterilization technology, combining ultraviolet (UV-C) light, ozone generation (optional), and high-efficiency filtering to eradicate up to 99.99% of germs on contact surfaces. The powerful UV-C light array effectively breaks down the DNA structures of bacteria and viruses, rendering them inactive within seconds. Simultaneously, the integrated ozone and filtration systems extend sanitation to air particles and inaccessible corners, offering complete area coverage. This holistic approach makes the ZY-004 especially effective in high-touch zones, footwear manufacturing environments, component cleaning zones, and areas handling raw materials where biological contamination poses a quality or safety risk. Whether used for surface sterilization or air purification within a sealed chamber, the machine guarantees a sterile operating zone with minimal energy consumption and no chemical residue.

Fully Automatic Contactless Operation

The ZY-004 is engineered for fully automatic, touch-free operation, making it ideal for modern production environments where hands-free workflows are preferred to avoid contamination or workflow disruption. The machine is equipped with intelligent motion sensors that detect incoming materials, hands, or objects, triggering the disinfection cycle instantly without requiring user interaction. This feature is especially useful in high-volume factory settings where components such as shoe soles, insoles, tools, molds, or packaging boxes need rapid sanitation before entering assembly lines or clean zones. Once the object is placed or detected within the sterilization chamber or surface zone, the machine automatically initiates the germ-killing sequence and alerts the operator when the cycle is complete. By reducing the need for manual intervention, the ZY-004 improves operational hygiene while saving valuable labor time.

High-Speed Sterilization Cycle for Increased Productivity

Time efficiency is critical in modern manufacturing. The ZY-004 supports high-speed disinfection cycles, allowing for thorough germ elimination in as little as 10–20 seconds per operation, depending on material type and exposure requirements. The rapid cycle time enables manufacturers to sanitize a high volume of materials continuously without affecting the throughput of the production line. Its intelligent microcontroller regulates exposure time based on the object’s size, type, and placement, ensuring optimal germicidal performance while conserving energy. This balance of speed and accuracy makes the ZY-004 suitable for use before toe lasting, sole bonding, final packing, or dispatch stages, where hygiene integrity must be maintained.

Modular Design for Versatile Integration

The ZY-004 features a compact, modular structure that allows for easy integration into a variety of working environments. Whether installed at factory entrances for personnel hygiene, within production lines for part disinfection, or in packaging areas to sanitize finished products, its adaptable footprint and plug-and-play design make deployment seamless. The machine can be customized with optional conveyor extensions, turntables, or robotic arms to serve different automation levels and industry-specific use cases. It can also be configured with transparent covers or sealed chambers for cleanroom compatibility and operator visibility during the disinfection cycle. Because of this flexibility, the ZY-004 is widely adopted in footwear manufacturing, leather processing, food packaging, pharmaceutical production, and logistics warehouses.

Energy Efficient and Eco-Friendly Operation

Built with sustainability in mind, the ZY-004 operates using low-power UV-C bulbs and ozone systems that consume significantly less energy than traditional sterilization methods. Its intelligent cycle management and sensor-triggered activation minimize idle power consumption, extending component life while reducing carbon footprint. Moreover, unlike chemical-based disinfectants, the ZY-004 does not produce hazardous waste or leave residues that require additional cleaning. Its eco-friendly disinfection process makes it ideal for use in enclosed or shared spaces, ensuring worker safety and environmental compliance. For companies pursuing green certification or responsible manufacturing practices, the ZY-004 offers a hygienic solution that supports both operational and environmental goals.

Safe Operation with Integrated Protection Systems

Safety is a key priority in the design of the ZY-004. The machine features multiple protective systems to ensure operator health and equipment longevity, including:

• UV Shielding and Auto-Cutoff Sensors: Prevent UV-C exposure when the chamber is open or in use.

• Ozone Exhaust and Neutralization (Optional): For enclosed spaces or long exposure cycles.

• Emergency Stop Functionality: Allows instant shutdown in case of irregular object entry or malfunction.

• Overheat and Overload Protection: Extends the life of internal components and prevents overheating during extended use.

All systems are compliant with international safety standards for industrial equipment and are tested for performance and user safety in dynamic work environments.

Intelligent Memory and IoT-Ready Features

The ZY-004 includes a smart control panel with built-in memory for disinfection parameters, enabling quick changeovers between material types or sanitation levels. Operators can save preferred settings for different production zones, streamlining operations during shift changes or across multiple product lines. Additionally, the machine can be upgraded with IoT modules to support remote monitoring, disinfection logs, and integration with plant-wide ERP or MES systems. These smart factory features enable centralized hygiene tracking, automatic usage reports, and predictive maintenance scheduling, all essential in large-scale or ISO-certified manufacturing environments.

Applications Across Diverse Industries

The versatility of the ZY-004 allows it to serve a wide range of industries, including but not limited to:

• Footwear and Leather Goods Manufacturing: Sanitizing insoles, linings, synthetic components, and work tools before final assembly.

• Apparel and Textiles: Disinfecting masks, gloves, fabric rolls, and wearable accessories during processing.

• Medical Supplies: Pre-sterilizing packaging and non-woven materials before packing or dispatch.

• Food and Beverage: Ensuring hygienic handling of containers, bags, or cartons before sealing.

• Pharmaceutical and Lab Facilities: Chamber disinfection of instruments, boxes, or trays used in sterile environments.

The machine’s non-contact functionality and rapid disinfection speed make it suitable for industries where contamination risk must be reduced without sacrificing efficiency.

Maintenance-Free Design with Long-Term Reliability

Despite its technological sophistication, the ZY-004 is designed for low-maintenance operation, making it suitable for high-volume environments. The UV-C lamps and ozone generators are long-life components rated for thousands of hours of use, while internal components are dust-sealed and shock-resistant to withstand industrial usage. The machine includes diagnostic alerts for lamp replacement, temperature anomalies, or sensor malfunctions, empowering maintenance teams to resolve issues before they escalate. Easy-access panels simplify service procedures, and consumables can be replaced quickly without specialized tools. With proper maintenance and scheduled calibration, the ZY-004 ensures years of reliable, hygienic operation under demanding conditions.

Operator-Friendly Interface and Workflow Integration

The control interface of the ZY-004 is designed for intuitive use, reducing training time and supporting operators at all skill levels. Its touch-based panel or button interface offers:

• Mode selection (manual/automatic)

• Timer adjustment

• Cycle completion alert

• Real-time cycle counter

• Maintenance reminders

The LED indicator bar or buzzer informs users when the cycle is in progress, complete, or if attention is required. For fully automated lines, the machine can also be triggered via sensor relay or PLC connection, ensuring uninterrupted flow and synchronization with conveyor or robotic systems.

Summary of Key Benefits

• Automatic, Hands-Free Disinfection: Touch-free operation ensures hygiene and minimizes labor.

• Advanced UV-C and Ozone Sterilization: Kills 99.99% of viruses, bacteria, and fungi quickly.

• Multi-Surface Compatibility: Works on synthetic materials, textiles, packaging, and more.

• Fast Cycle Time: High-speed operation supports industrial-level throughput.

• Eco-Friendly and Chemical-Free: No harmful residues, low power use, and environmentally safe.

• Modular and Scalable Design: Fits small workstations or large production lines.

• Low Maintenance and Long-Lasting: Built to last with minimal servicing required.

• Smart Control System: Memory presets, alerts, and IoT upgrade capability.

• Safe for Operators: Built-in UV and ozone safety measures ensure compliance and protection.

• Broad Application Range: Suitable for footwear, textiles, food, medical, and more.

The ZY-004 Automatic Germ Killer Machine is a pioneering solution for clean and safe production in the modern industrial landscape. As health and hygiene become non-negotiable in manufacturing and processing facilities, the ZY-004 helps organizations meet compliance requirements while maintaining efficient, uninterrupted production flows. Whether used as a standalone unit or integrated into a full automation line, it delivers fast, reliable, and chemical-free sterilization, empowering factories to meet the highest standards of cleanliness, safety, and operational excellence.