MACHINE NAME: WIDE BELT-TYPE HIGH-SPEED INTELLIGENT CNC CUTTING MACHINE 

MODEL NO: TW-535LBP

BRAND: TAIWEI

FEATURES

• can be equipped with ten knife dies, suitable for medium and small batch order production, a small number of diversified orders, single batch and multi-specification production requirements. and efficient: the actual cutting speed can reach 35-95 times/minute precision: equipped with independent intellectual property rights of the knife library, can hold 10 knife library, knife fast and stable precision : the real realization of a single series of full specifications, to make up for the high-end market demand, to fill the domestic gap Labor saving: this machine can reach 6-8 sets of ordinary cutting machines and 3-4 times of similar models or vibrating knife cutting machines. material saving: international leading automatic and auxiliary typesetting system, combined with 360° arbitrary angle rotary blanking, can save material 2-10% safety: the machine adopts a full set of German Siemens hardware combined with independent software control system, in line with the German PILZ safety protection standards, to achieve a three-proof chain, no punching out of control phenomenon Breakthrough: A number of technologies to achieve industry breakthroughs, and 4 technologies to obtain international invention patents Low cost: the power of the main motor is 4KW, no cutting board (replaced by cutting-resistant belt), normal auxiliary material belt can be used for at least 1 year, after adding cutting-resistant materials, it can also be used for half a year when punching wire drawing or high-strength fabric, and the use cost is quite low. effect: because the cutting-resistant belt also serves as the cutting surface, it can reach the blanking section that neither the cutting with the cutting plate nor the cutting with the vibrating knife can reach the blanking section.

TECHNICAL PARAMETER

1. Maximum Pressure          : 35ton/343KN
2. Cutting head size           : 500x500mm
3. Working width                : 1500mm
4. Belt push width              : 1600mm
5. Distance moved              : 0-1500mm
6. Maximum feeding width  : 700
7. Moving head rotation angle: 0-360
8. Maximum moving speed     : 916mm/S
9. Maximum feeding speed    : 666mm/S
10. Air pressure requirements : 7-10bar-200It/min]

The TW-535LBP represents a significant advancement in the field of CNC cutting technology. Designed to meet the evolving demands of modern manufacturing, this machine combines high-speed performance with intelligent automation to deliver exceptional cutting capabilities. Whether it's automotive components, footwear parts, or industrial materials, the TW-535LBP offers precision and efficiency, making it an invaluable asset for manufacturers seeking to enhance productivity and reduce operational costs.

Core Technology and Innovation

At the heart of the TW-535LBP lies its core technology, which has been developed and refined to address the challenges faced by manufacturers in various industries. The machine's design incorporates advanced features that set it apart from conventional cutting machines:

• High-Speed Cutting: The TW-535LBP achieves cutting speeds of up to 85 times per minute, significantly reducing production time and increasing throughput.

• Efficient Operation: Eliminates the need to adjust the pressure of large knife dies, with high-speed knife changes occurring in ≤1 second, streamlining the cutting process.

• Versatile Blanking: The machine offers 360° arbitrary angle high-speed blanking, allowing for flexible and precise cutting orientations to accommodate various material shapes and sizes.

• Labor Optimization: A single operator can manage multiple cutting machines, reducing labor costs and minimizing the risk of human error.

• Material Savings: The international leading automatic typesetting system optimizes material usage, saving 3-10% in material costs by minimizing waste.

• Low Operating Costs: With actual energy consumption ≤7kW/h and a free cutting plate (replaced by a belt with a conventional service life ≥1 year), the TW-535LBP offers cost-effective operation.

• Reliable Quality: Equipped with a full set of German Siemens control systems, ensuring precise and dependable performance.

• Safety Assurance: Designed with European and American standard safety protection measures, safeguarding operators and ensuring compliance with international standards.

These innovations collectively enhance the machine's performance, making it a leader in the field of CNC cutting technology.

Design and Build

The TW-535LBP's design emphasizes durability, precision, and ease of operation:

• Robust Construction: The machine features a sturdy frame and high-quality components that withstand the rigors of continuous operation, ensuring longevity and reliability.

• User-Friendly Interface: An intuitive control panel and touchscreen interface simplify operation, reducing the learning curve for new users and enhancing overall efficiency.

• Maintenance Accessibility: Thoughtful design allows for easy access to critical components, facilitating routine maintenance and minimizing downtime.

• Compact Footprint: Despite its advanced capabilities, the TW-535LBP maintains a compact footprint, making it suitable for facilities with limited space.

These design elements contribute to the machine's overall performance and user satisfaction.

Applications

The TW-535LBP is versatile and can be utilized across various industries:

• Automotive Industry: Precision cutting of components such as trim parts, seals, and gaskets.

• Footwear Manufacturing: Cutting insoles, outsoles, and other shoe components with high accuracy.

• Industrial Materials: Processing materials like rubber, foam, and composites for diverse applications.

• Packaging Industry: Cutting materials for packaging solutions, ensuring precise dimensions and shapes.

The machine's adaptability makes it a valuable tool for manufacturers in these sectors, enabling them to meet specific production requirements efficiently.

Performance and Efficiency

The TW-535LBP's performance metrics underscore its efficiency and capability:

• Cutting Speed: Achieves up to 85 cuts per minute, significantly enhancing production throughput.

• Knife Change Time: High-speed knife changes occur in ≤1 second, reducing downtime and maintaining continuous operation.

• Blanking Accuracy: 360° arbitrary angle high-speed blanking ensures precise cuts, accommodating complex material shapes.

• Energy Consumption: With actual energy consumption ≤7kW/h, the machine operates cost-effectively, reducing energy expenses.

• Material Utilization: The automatic typesetting system optimizes material usage, saving 3-10% in material costs.

These performance attributes contribute to the machine's overall efficiency and cost-effectiveness, making it an attractive option for manufacturers.

Safety and Compliance

Safety is paramount in industrial operations, and the TW-535LBP is designed with this in mind:

• Safety Standards: Complies with European and American safety standards, ensuring operator protection and regulatory compliance.

• Protective Features: Equipped with safety guards and emergency stop functions to prevent accidents and injuries.

• Operator Training: Comprehensive training programs are available to ensure operators are well-versed in machine safety protocols.

These safety measures provide peace of mind and contribute to a secure working environment.

The TW-535LBP stands as a testament to innovation in CNC cutting technology. Its combination of high-speed performance, intelligent automation, and user-centric design makes it a valuable asset for manufacturers seeking to enhance productivity and reduce operational costs. With applications spanning various industries and a focus on efficiency and safety, the TW-535LBP is poised to meet the challenges of modern manufacturing.

Specifications

• Model: TW-535LBP

• Maximum Cutting Force: 35 tons (343 kN)

• Cutting Head Size: 500 x 500 mm

• Cutting Width: 1900 mm

• Belt Width: 1950 mm