Two Cold & Two Hot Backpart Moulding Machine TW一682BM

The TW-682BM Two Cold & Two Hot Backpart Moulding Machine is a state-of-the-art solution meticulously engineered for the back part moulding of hot melt counter shoes. Renowned for its precision, versatility, and advanced technological integration, this machine stands out as the premier choice for manufacturers producing high-quality footwear — including men’s shoes, women’s shoes, children’s shoes, and boots.Whether you are crafting delicate children’s footwear, stylish women’s shoes, durable men’s shoes, or rugged boots, the TW-682BM offers unparalleled moulding performance, ensuring the vamp attaches perfectly to the last, producing a refined shape and enhancing overall shoe quality. With its cutting-edge heating and cooling systems, smart control mechanisms, and user-friendly features, this machine redefines efficiency and product excellence in shoe manufacturing.

Key Features and Functional Highlights

Versatile Suitability for Multiple Shoe Types

• The TW-682BM is specially designed to handle the backpart moulding process for a wide range of shoe types:

  • High-Quality Dress Shoes: Perfect for formal men’s and women’s shoes requiring sleek shaping and flawless finishing.

  • Women’s Casual and Fashion Shoes: Ensures delicate yet firm vamp attachment without compromising the softness or aesthetics.

  • Men’s Shoes and Boots: Capable of moulding sturdier uppers and supporting heavier outsole structures.

  • Children’s Shoes: Provides gentle yet secure moulding to maintain comfort and safety in kids' footwear.

• This broad compatibility means manufacturers can consolidate moulding operations across various product lines without requiring multiple specialized machines.

Precision LED Position Light Projector

• A high-precision LED position light projector is integrated into the machine, enabling operators to pinpoint the exact location for backpart moulding.

• This feature guarantees consistency and accuracy in positioning, which is critical for achieving uniform shoe shapes and reducing material waste.

• The bright LED guidance improves operator efficiency and reduces errors, particularly in dimly lit factory environments.

Independent and Adjustable Pincer Controls

• The machine offers independent control of pincers for both the inside and outside waist of the shoe’s backpart.

• This independent control includes an oblique-pulling pincers function operational in both hot and cold moulding stations.

• Operators can quickly and easily adjust the pincers for different shoe shapes and last sizes without needing specialized tools.

• This feature enhances moulding precision by allowing customized pressure application on various parts of the shoe backpart, optimizing the attachment and shape.

Advanced Hot Mould with Silica Gel Material

• The hot mould is crafted from high-quality silica gel material known for excellent heat resistance and flexibility.

• This material allows the hot mould temperature to rise as high as 180 degrees Celsius.

• The high-temperature capacity ensures the shoe vamp is heated thoroughly, allowing it to mold perfectly to the shoe last without causing damage to the upper materials.

• The silica gel’s elasticity allows it to conform closely to complex backpart shapes, resulting in superior adhesion and a smooth finish.

5. Cold Mould with Low-Temperature Capability

• The cold mould system can reduce the mould temperature down to -10 degrees Celsius.

• This low-temperature capability is particularly useful for setting the moulded vamp immediately after hot moulding, ensuring rapid cooling and solidifying the shape.

• The cold mould enhances the lasting effect by preventing deformation and improving vamp-last adhesion, ultimately elevating the shoe’s shape retention and comfort.

Airbag-Equipped Outer Rubber Mould

• The machine’s outer rubber mould is equipped with an innovative airbag system.

• This airbag provides uniform pressure during moulding, especially important when changing shoe shapes or switching between shoe sizes.

• The airbag’s flexible compression ensures consistent contact with the shoe vamp and last, preventing wrinkles or bubbles.

• When changing shoe styles or sizes, operators only need to replace the aluminum last mould, while the airbag rubber mould adjusts automatically to accommodate different shapes.

Quick-Change Aluminium Last Moulds

• The TW-682BM supports quick replacement of aluminium last moulds.

• Aluminium last moulds are lightweight, durable, and precisely machined to match various shoe shapes and sizes.

• The easy swap system minimizes downtime and boosts productivity, allowing manufacturers to respond rapidly to production changes or customer demands.

• This modularity enables manufacturers to maintain high output while adapting to diverse footwear designs.

Technical Innovations and Operational Advantages

Hydraulic and Pneumatic Integrated Operating System

• The TW-682BM features an integrated hydraulic and pneumatic operation system that ensures smooth and powerful movement of moulding components.

• The hydraulic system provides robust pressure needed for hot and cold moulding, while pneumatics assist with precise movements and quick adjustments.

• This combination delivers a balance of force, accuracy, and speed essential for consistent backpart moulding.

Stable and User-Friendly Control System

• Equipped with a modern PLC control system, the TW-682BM offers user-friendly touch screen operation.

• The graphical interface displays real-time machine status, temperature, pressure settings, and operational steps with easy-to-understand symbols.

• Operators can program and save moulding parameters, ensuring repeatable quality with minimal manual intervention.

• Key lock protection prevents unauthorized parameter changes, enhancing operational security and consistency.

Temperature Control and Safety Features

• The machine incorporates precise temperature sensors and PID controllers that maintain hot mould temperature up to 180°C and cold mould temperature down to -10°C.

• Automated alarms notify operators of any deviations from set temperature ranges, ensuring product quality and machine safety.

• Thermal insulation and safety guards protect operators from high-temperature surfaces during operation.

Ergonomic Design and Efficient Workflow

• The TW-682BM’s ergonomic structure facilitates easy loading and unloading of shoe lasts.

• Operators benefit from a well-positioned control panel and clear visibility of the moulding area.

• The machine’s compact footprint and streamlined workflow design reduce factory space usage and increase line efficiency.

Applications and Suitability

The TW-682BM is well-suited for a wide variety of production environments:

• Footwear Manufacturing Plants producing dress shoes, casual shoes, sports shoes, sandals, boots, and children’s footwear.

• Custom Shoe Workshops requiring precise moulding for bespoke footwear.

• OEM/ODM Factories with frequent product line changes needing rapid mould swaps.

• High-Volume Production Lines focused on consistent quality and fast output.

Benefits to Manufacturers

1. Superior Shoe Quality

• The machine’s precise control and advanced moulding technology produce shoes with smooth, wrinkle-free backparts.

• The superior vamp-last adhesion improves comfort and durability.

1. Increased Production Efficiency

• Fast changeover systems and intuitive controls reduce setup times.

• Automatic temperature controls and pneumatic/hydraulic systems speed up moulding cycles.

1. Versatility

• Ability to handle different shoe types and sizes without major mechanical changes.

• Adaptable moulds and independent pincers meet diverse production demands.

1. Reduced Operational Costs

• Minimal material waste thanks to precise positioning and moulding.

• Energy-efficient heating and cooling systems.

• Lower maintenance needs due to robust components and smart system alerts.

Maintenance and Support

• The machine is designed for ease of maintenance with accessible hydraulic and pneumatic components.

• Regular lubrication points ensure longevity of moving parts.

• Replaceable airbag and aluminium mould components extend service intervals.

• Comprehensive manuals and remote support ensure smooth operation.

• Spare parts availability guarantees quick repairs, minimizing downtime.

The TW-682BM Two Cold & Two Hot Backpart Moulding Machine combines cutting-edge technology, precision engineering, and operational flexibility to provide shoe manufacturers with the ideal solution for high-quality backpart moulding. With its advanced temperature control, intelligent pincer adjustments, innovative airbag moulding system, and quick-change aluminium lasts, this machine enhances shoe quality while maximizing production efficiency.Incorporating the TW-682BM into your manufacturing line means elevating your footwear products' quality, reducing production times, and adapting easily to changing design trends and demands, ultimately leading to higher customer satisfaction and competitive advantage.For manufacturers aiming for excellence and innovation in footwear production, the TW-682BM stands as a dependable, efficient, and versatile choice.