Computerized Full Automatic Cementing Toe Lasting Machine TW-689MA
The TW-689MA Computerized Full Automatic Cementing Toe Lasting Machine is a state-of-the-art footwear manufacturing solution designed to streamline the toe-lasting process. This machine integrates advanced automation with user-friendly features, ensuring consistent quality and high productivity in shoe production.
Key Features
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Fully Hydraulic and Pneumatic Operation System
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The TW-689MA utilizes a fully hydraulic and pneumatic system, providing stable and efficient operation for the toe lasting process.
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This system ensures precise control over the application of adhesive and the shaping of the shoe's toe area.
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Three Intelligent Operation Modes
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Fully Automatic Mode: The machine autonomously performs the toe lasting process, minimizing the need for manual intervention.
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Semi-Automatic Mode: Allows operators to control certain aspects of the process while the machine handles the rest.
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Manual Mode: Provides complete manual control over the machine's operations, offering flexibility for specialized tasks.
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Advanced PLC Control System
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Equipped with a Programmable Logic Controller (PLC), the TW-689MA offers precise control over the machine's functions.
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The system is integrated with a touchscreen interface displaying graphical symbols, real-time running states, and animated process flows, making operation intuitive and straightforward.
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Parameter Settings with Security Features
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Parameters such as time and stroke are set via numerical input, ensuring accuracy in the lasting process.
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A key switch protection mechanism prevents unauthorized access to these settings, safeguarding the integrity of the machine's operations.
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Precision Toe Lasting Mechanism
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The machine features a four-finger lasting structure that ensures uniform application of adhesive across the toe area.
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This design minimizes defects and enhances the quality of the finished product.
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Dual Pincer System for Enhanced Control
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Two pincers are employed to achieve a special counter pull in the side and heel areas, ensuring a secure fit and optimal shaping of the shoe's toe.
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This system contributes to the overall durability and comfort of the footwear.
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Automatic Balance Function
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The finger-lasting mechanism is equipped with an automatic balance function, allowing for side radial automatic bonding.
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This feature ensures a tight fit around the waist area and offers two-step operation pressure settings for customized results.
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Hot-Melt Adhesive Application
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The machine utilizes two floating polyester rods for direct application of hot-melt adhesives, eliminating the need for manual glue brushing.
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This automated process improves efficiency and consistency in adhesive application.
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Adjustable Cementing Path
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The stop points for the cement path can be set directly via the touchscreen interface, allowing for easy adjustment of the cementing path.
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This feature enhances flexibility and adaptability to different shoe designs.
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Variable Glue Speed Control
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The machine offers stepless speed regulation for glue application, enabling precise control over the adhesive dispensing rate.
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This capability ensures optimal bonding and minimizes adhesive waste.
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Telescopic Vertex Design
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The vertex adopts a telescopic structure with a height fine-tuning device, allowing for precise positioning during the lasting process.
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This design enhances the accuracy and quality of the toe lasting operation.
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Technical Specifications
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Machine Dimensions: 1750 mm (L) × 1000 mm (W) × 1990 mm (H)
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Weight: Approximately 1300 kg
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Power Supply: 380V/220V
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Power Consumption: 2.2 kW
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Hydraulic Pressure: 5 MPa
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Heating Power: 1.2 kW
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Production Capacity: Up to 1500 pairs per 8-hour shift
Applications
The TW-689MA is suitable for a wide range of footwear manufacturing applications, including:
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Shoe Types: Men's, women's, and children's footwear, including sports shoes, casual shoes, and formal footwear.
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Materials: Compatible with various upper materials, such as leather, synthetic fabrics, and textiles.
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Production Environments: Ideal for both small-scale workshops and large-scale industrial production lines.
Benefits
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Increased Productivity: High-speed operation and automated processes lead to significant increases in production output.
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Consistent Quality: Precise control over cement application and lasting ensures uniform quality across all produced shoes.
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Reduced Waste: Efficient use of adhesive and materials minimizes waste, contributing to cost savings.
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Enhanced Flexibility: Quick-change features and adjustable settings allow for easy adaptation to different shoe models and sizes.
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Improved Operator Efficiency: User-friendly interface and ergonomic design enhance operator efficiency and reduce training time.
Maintenance and Support
To ensure optimal performance and longevity of the TW-689MA:
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Regular Maintenance: Scheduled maintenance, including lubrication and inspection of moving parts, is recommended.
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Spare Parts Availability: Genuine spare parts are readily available to replace worn or damaged components.
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Technical Support: Comprehensive technical support is provided, including troubleshooting assistance and software updates.
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Training Programs: Training programs are available for operators to ensure proficient use and maintenance of the machine.
The TW-689MA Computerized Full Automatic Cementing Toe Lasting Machine sets a new standard in footwear manufacturing, combining advanced technology with practical design to deliver exceptional performance. Its automated features, precision mechanics, and user-friendly interface make it an invaluable asset for any shoe production facility aiming to enhance efficiency, quality, and adaptability.
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