Hydraulic Heel Seat Lasting Machine TW-589CM

The TW-589CM Hydraulic Heel Seat Lasting Machine is a premium-grade industrial machine specifically designed to enhance the heel lasting process in footwear manufacturing. It combines advanced hydraulic technology with precise mechanical components to deliver superior performance, ensuring shoes are consistently produced with a high-quality, durable, and visually appealing heel seat finish. This machine is expertly crafted to accommodate a full range of shoe sizes and types, both men’s and women’s, offering versatility in production. Its unique forming system, precise adjustment capabilities, and innovative pressing technology elevate the manufacturing process, making it indispensable for factories aiming to improve productivity and shoe quality simultaneously.

Comprehensive Forming Hands and Wipers System

The TW-589CM is equipped with an extensive assortment of forming hands and wipers designed to fit every type and size of men’s and women’s shoes.

• Complete Size Coverage: The forming hands and wipers adapt to various shoe lasts with different shapes and sizes, providing unmatched versatility for footwear production lines.

• Chain-Wrapped Forming Bands: The forming bands are uniquely wrapped by strong chains that ensure a secure and consistent grip during the forming process.

• Effective Forming Pressure: This design guarantees a superior forming effect, pressing shoe uppers tightly and evenly onto the heel seat, eliminating wrinkles and uneven surfaces.

• Durability and Stability: The chain wrapping increases the longevity of the forming bands by minimizing wear and maintaining tension, ensuring steady and reliable operation even in high-volume production.

Precision Auxiliary Supporter Adjustment via Gears, Gear Racks, and Ratchets

Precision and speed in adjustments are essential for footwear manufacturing efficiency. The TW-589CM excels in this with its robust mechanical adjustment system:

• Rapid Adjustment: The gears, gear racks, and ratchets allow for quick positioning of the auxiliary supporter to match different shoe sizes and heel heights.

• Accurate and Stable Positioning: The ratchet mechanism locks the supporter firmly in place, preventing slippage or misalignment during lasting.

• Ease of Use: The adjustment system is designed for intuitive operation, reducing operator training time and increasing workflow speed.

• Heavy-Duty Components: High-quality metal gears and racks ensure durability under continuous industrial use, reducing maintenance frequency and downtime.

Compatibility with General and Soft Midsoles

The TW-589CM is specifically suited for shoes with general and soft midsoles, providing the delicate handling required for these materials:

• Material-Friendly Design: Hydraulic pressure is calibrated to last soft midsoles gently without deforming or damaging them, preserving shoe integrity.

• Heel Height Range: The machine supports shoes with heels up to 170 mm, covering a broad spectrum from casual shoes to formal heels.

• Versatile Lasting: This compatibility makes the TW-589CM an excellent choice for manufacturers producing diverse footwear lines.

Lasting Height Slightly Changing Device for Easy and Accurate Adjustment

One of the innovative features of the TW-589CM is its lasting height adjustment mechanism:

• Fine Adjustment Capability: Operators can adjust the lasting height slightly to fit different shoe designs and heel dimensions without complex setups.

• Quick Setup: The device allows fast changes during production runs, minimizing downtime when switching between shoe models.

• Precise Positioning: Accurate height adjustments ensure the shoe upper is pressed correctly against the last, improving the quality and consistency of the finished heel seat.

• Enhanced Flexibility: This feature supports manufacturing adaptability, accommodating market demands for varied shoe styles and sizes.

Second Time Rising and Pressing with Wiper-Heating Device for Enhanced Lasting Effect

The TW-589CM includes an advanced two-stage lasting process that dramatically improves shoe quality:

• Second Pressing Mechanism: After the initial pressing, the last supporter rises slightly and then presses again, enhancing adhesion and shaping.

• Heating Wiper Integration: The heated wiper softens the shoe upper material during the second pressing phase, allowing it to mold more effectively to the last.

• Smoother Lasting Area: This combination of heat and pressure reduces wrinkles and unevenness, resulting in a sleek, professional heel seat finish.

• Upgraded Shoe Quality: Shoes produced with this method display superior durability, comfort, and aesthetic appeal, meeting high consumer standards.

Fully Hydraulic Operation System

At the heart of the TW-589CM is its robust hydraulic system, engineered for consistent performance and ease of control:

• Stable Hydraulic Pressure: The hydraulic system maintains constant pressure throughout the lasting cycle, ensuring uniform application on the shoe heel area.

• Easy Monitoring and Adjustment: Controls for pressure and speed are conveniently located, allowing operators to fine-tune settings according to specific shoe requirements.

• Energy Efficiency: The hydraulic system optimizes energy consumption, reducing operational costs without sacrificing performance.

• Low Noise and Smooth Operation: Hydraulic actuation produces minimal noise and vibration, creating a more comfortable and safer work environment.

Ergonomic and Operator-Friendly Design

The TW-589CM places a strong emphasis on operator comfort and safety:

• Reasonable Work Position: The machine design considers operator posture, reducing physical strain during prolonged operation.

• Accessible Components: All key parts are easily reachable for maintenance and servicing, minimizing downtime.

• User-Friendly Controls: Intuitive layout of controls and indicators reduces the learning curve and improves operational efficiency.

• Safety Devices: Built-in safety features meet industry standards, including emergency stops and protective guards to prevent accidents.

Operational Workflow

 Preparation

The operator begins by selecting the appropriate forming hands and wipers based on shoe size and style. Forming bands are checked for tension and chain integrity to ensure optimal performance.

 Positioning and Adjustment

The shoe is placed on the last, and the auxiliary supporter is adjusted precisely using the gear and ratchet system. Lasting height is fine-tuned with the lasting height changing device to fit heel specifications.

 Initial Pressing

Hydraulic pressure is applied, and the forming bands clamp the shoe upper firmly against the last. The wipers evenly press the material around the heel seat.

 Second Pressing with Heating

The last supporter rises slightly, then applies a second pressing force. Simultaneously, the heated wiper softens the upper, improving molding and adhesion.

 Release and Inspection

The shoe is carefully released from the machine. Operators inspect the heel seat for smoothness, fit, and overall finish, ensuring quality standards are met.

Applications

The TW-589CM is ideal for manufacturing:

• Men’s and women’s fashion and casual shoes.

• Dress shoes and formal footwear with general or soft midsoles.

• Footwear with heel heights up to 170 mm.

• Shoes requiring high-quality, wrinkle-free heel seat finishing.

• Production environments seek efficiency and consistency.

Benefits of the TW-589CM

• Versatility: Fits a wide range of shoe sizes and styles with ease.

• Efficiency: Rapid adjustments and automated processes reduce cycle times.

• Quality: Superior forming and lasting techniques produce durable, aesthetically pleasing heels.

• Operator Comfort: Ergonomic design minimizes fatigue and enhances safety.

• Cost Savings: Energy-efficient hydraulics and durable components lower operating and maintenance costs.

• Flexibility: Easily adapts to changing production needs and shoe designs.

Maintenance and Support

Routine maintenance includes checking hydraulic fluid levels, inspecting forming bands and chains for wear, lubricating gears and racks, and testing the heating system. The machine is designed for easy access to critical components, facilitating quick repairs and replacements. Comprehensive manuals and training materials support operators and maintenance teams in maximizing uptime and machine lifespan.

The TW-589CM Hydraulic Heel Seat Lasting Machine embodies precision engineering and user-centered design, making it an indispensable asset for modern shoe manufacturing. With its advanced forming systems, hydraulic power, and innovative two-stage pressing technology, it elevates heel lasting to a new standard of quality and efficiency. Whether producing men’s or women’s footwear, casual or formal, the TW-589CM delivers consistent, superior results that meet the highest market expectations. Its robust construction, ease of use, and adaptability ensure long-term value and a strong competitive advantage for any shoe factory.