MACHINE NAME: COMPUTERIZED TAPE CUTTING MACHINE (COLD AND HOT KNIFE) 

MODEL NO: TW-130LR

BRAND: TAIWEI

FEATURES

TECHNICAL PARAMETER

1. Cut off length                         : 1-99999
2. Maximum cutting width           : 190mm
3. Cutting speed                          : 80-100
4. Maximum blade temperature   : 300
5. Voltage                                   : 110/220
6. Frequency                              : 50/60
7. Rated power                           : 1.08Kw
8. Packing size                            : 655x590x540mm
9. Chassis packaging size             : 550x445x465mm
10. Weight                                    : 17 Kg
11. Packing rate (gold)                  : 1

The TW-130LR Computerized Tape Cutting Machine (Cold and Hot Knife) is a cutting-edge solution designed to meet the demands of precision tape cutting in various industries, including garment manufacturing, automotive, electronics, and packaging. This highly versatile machine integrates advanced computerized controls with the dual-functionality of cold and hot knife cutting technology, delivering exceptional accuracy, efficiency, and operational flexibility. Designed with user-centric features and robust engineering, the TW-130LR enhances productivity while ensuring superior cut quality for a wide range of tape materials. Its intelligent control system, durable build, and multifunctional cutting capabilities make it an indispensable asset for any production line requiring fast, reliable, and precise tape processing.

Computerized Control System for Precision and Efficiency

At the core of the TW-130LR is an advanced computerized control system that automates the tape cutting process with high precision and repeatability.

• Intuitive User Interface: The machine features a user-friendly touchscreen panel enabling operators to set cutting parameters quickly and accurately without complex programming.

• Automated Length Setting: Users can pre-program cutting lengths with high accuracy, allowing for consistent tape pieces with minimal variation.

• Multiple Cutting Modes: Supports continuous cutting, batch cutting, and customized cutting patterns, accommodating diverse production requirements.

• Memory Storage: Ability to save and recall multiple cutting programs, significantly reducing setup time for recurring jobs.

• Real-Time Monitoring: Displays cutting status, operational speed, and error alerts, enhancing process transparency and reducing downtime.

Dual Cold and Hot Knife Cutting Technology

One of the standout features of the TW-130LR is its dual cutting technology, which offers both cold and hot knife cutting options in a single machine.

• Cold Knife Cutting: Utilizes a precision blade to cut tape without heat, ideal for materials sensitive to thermal damage, such as certain fabrics, plastics, and films.

• Hot Knife Cutting: Employs a heated blade to simultaneously cut and seal tape edges, preventing fraying and ensuring clean, durable finishes on synthetic and thermoplastic tapes.

• Automatic Mode Switching: The machine can automatically switch between cold and hot knife modes depending on the selected material and cutting program, simplifying operation and increasing versatility.

• Adjustable Temperature Control: For hot knife mode, the cutting temperature is digitally adjustable, allowing optimal settings for different tape materials and thicknesses.

• Enhanced Edge Quality: Hot knife cutting seals edges to prevent unraveling, enhancing product durability and aesthetic appeal.

Wide Material Compatibility

The TW-130LR is engineered to handle a broad spectrum of tape materials with ease.

• Suitable Materials Include: Polyester, nylon, cotton, fiberglass, PVC, polyethylene, polypropylene, conductive tapes, adhesive tapes, and more.

• Thickness Range: Capable of cutting tapes of varying thicknesses, from ultra-thin films to heavier industrial tapes.

• Width Flexibility: Supports tape widths ranging from narrow (a few millimeters) to wide tapes, accommodating different production needs.

• Specialized Materials: Ideal for technical tapes used in electronics, automotive insulation, protective coverings, and textile reinforcements.

High-Speed Cutting with Exceptional Accuracy

Designed for industrial production environments, the TW-130LR delivers fast and precise tape cutting, ensuring high throughput without compromising quality.

• Cutting Speed: Adjustable cutting speed enables operators to optimize throughput based on material type and required precision.

• Length Accuracy: Digital length measurement systems guarantee cut lengths with minimal deviation, ensuring batch uniformity.

• Smooth Feed Mechanism: Equipped with a precision feed roller system that ensures consistent tape tension and alignment during cutting, preventing material skew or deformation.

• Cutting Cycle Efficiency: The machine’s rapid blade action and automated feeding reduce cycle times, maximizing production output.

User-Friendly Features for Operational Convenience

Operator ease and safety have been prioritized throughout the design of the TW-130LR.

• Touchscreen Operation: Clear and intuitive controls allow quick adjustments and real-time parameter monitoring.

• Multi-Language Support: The control system supports multiple languages, facilitating global usability.

• Emergency Stop and Safety Guards: Equipped with emergency stop buttons and safety shields to protect operators from accidental injury.

• Automatic Tape Loading Detection: Sensors detect tape presence and notify operators in case of tape jams or depletion, minimizing waste and downtime.

• Self-Diagnostic System: Automated error detection and reporting simplify troubleshooting and reduce maintenance time.

• Minimal Operator Training: Simplified interface and programmable settings reduce the learning curve for new users.

Robust Mechanical Design and Construction

Built for durability and reliability, the TW-130LR boasts a sturdy mechanical framework engineered to withstand intensive industrial use.

• High-Quality Materials: Constructed from premium-grade steel and aluminum alloys to provide rigidity and resist wear.

• Precision Machined Components: Critical parts such as feed rollers, blades, and guides are manufactured with high precision for long-lasting performance.

• Stable Base and Frame: Ensures minimal vibration and consistent cutting accuracy even at high speeds.

• Compact Footprint: Designed to optimize factory floor space without sacrificing functionality.

• Easy Maintenance Access: Components are strategically positioned for easy access, allowing quick blade replacement and routine maintenance.

Advanced Tape Feeding and Tension Control

Efficient tape feeding is critical for ensuring consistent cut quality, and the TW-130LR incorporates several technologies to guarantee optimal tape handling.

• Servo Motor-Driven Feeding: Offers precise control of tape advance, maintaining consistent tension and preventing slack or overstretch.

• Adjustable Tension Control: Operators can fine-tune tape tension to suit various material types and prevent deformation during cutting.

• Smooth Roller Design: Minimizes surface damage to delicate tapes and prevents slippage.

• Anti-Slip Feed Path: Ensures accurate positioning of tape before each cut.

• Automatic Tape Alignment: Detects misaligned tapes and adjusts feeding position to maintain cutting accuracy.

Precision Cutting Blades and Easy Replacement

The TW-130LR employs high-quality cutting blades designed for durability and precision.

• Cold Knife Blades: Made from hardened steel with superior sharpness for clean, burr-free cuts.

• Hot Knife Blades: Manufactured from heat-resistant alloys capable of maintaining sharpness and cutting integrity at elevated temperatures.

• Quick Blade Change System: Allows operators to replace blades rapidly without specialized tools, reducing downtime.

• Blade Life Monitoring: The system alerts operators when blade sharpness deteriorates, ensuring consistent cutting quality.

• Blade Protection Mechanisms: Guarded blade housings improve operator safety and prevent accidental damage during handling.

Integration and Connectivity

The TW-130LR is designed to integrate seamlessly into modern production environments.

• Data Export and Logging: Cutting data such as batch counts, cut lengths, and machine status can be exported for quality control and production tracking.

• Remote Monitoring Capability: Compatible with Industry 4.0 protocols, enabling real-time remote monitoring and diagnostics.

• Customizable Interface: Software allows configuration to match specific workflow requirements and production parameters.

• Expandable Modules: Supports additional peripheral devices such as tape unwinders, rewinders, and stacking units to automate entire cutting lines.

Energy Efficiency and Environmental Considerations

Recognizing the importance of sustainability, the TW-130LR incorporates features to reduce energy consumption and environmental impact.

• Energy-Saving Motors: Utilizes efficient servo and brushless motors that minimize power usage without compromising performance.

• Low Power Standby Mode: Automatically switches to low power mode when idle, conserving energy during downtime.

• Reduced Waste Production: Accurate cutting and material handling minimize tape waste, supporting lean manufacturing goals.

• Eco-Friendly Materials: Components and manufacturing processes adhere to environmental standards and regulations.

Noise and Vibration Control

To provide a safe and comfortable working environment, the TW-130LR is designed with noise and vibration reduction in mind.

• Low Noise Operation: Noise levels are maintained well below 70 decibels during operation, ensuring compliance with workplace safety standards.

• Vibration Dampening System: Specially designed mounts and frame supports reduce machine vibration, protecting sensitive components and enhancing cut precision.

• Operator Comfort: Reduced noise and vibration contribute to less operator fatigue and improved concentration.

Safety and Compliance

The TW-130LR is equipped with comprehensive safety features to protect operators and comply with international safety standards.

• Emergency Stop Buttons: Strategically placed for quick machine shutdown in emergencies.

• Protective Covers and Guards: Shield moving parts and cutting blades to prevent accidental contact.

• Interlock Systems: The Machine will not operate unless safety covers are securely closed.

• Overload Protection: Hydraulic and electrical systems are safeguarded against overload conditions, preventing damage and fire hazards.

• CE Certification: The machine meets European CE safety standards, ensuring global compliance.

Detailed Instruction Manual and Support

The TW-130LR package includes comprehensive documentation and support services.

• User Manual: Detailed step-by-step operating instructions, maintenance procedures, and troubleshooting guides.

• Maintenance Toolkit: Essential tools provided for routine servicing and blade replacement.

• Training Programs: Optional operator and maintenance training to ensure optimal machine use.

• After-Sales Service: A Dedicated technical support team is available for remote assistance and on-site repairs.

• Spare Parts Availability: Ready access to genuine spare parts to minimize downtime.

Applications Across Industries

Thanks to its versatility and precision, the TW-130LR is widely applicable across multiple industries:

• Garment and Textile Industry: Cutting bias tapes, hemming tapes, decorative ribbons, and reinforced bands.

• Automotive Industry: Cutting insulating tapes, sealing strips, and protective tapes for interior and exterior components.

• Electronics: Precision cutting of conductive tapes, insulating films, and thermal interface materials.

• Packaging: Cutting adhesive tapes, strapping tapes, and sealing tapes for packaging lines.

• Medical: Processing surgical tapes, elastic bands, and specialized adhesive tapes.

• Footwear: Cutting reinforcing tapes and bonding strips for shoe components.

• Industrial Manufacturing: Producing tapes for insulation, cushioning, and protective applications.

Advantages and Benefits Summary

• High Precision and Repeatability: Computerized controls guarantee exact cut lengths and quality consistency.

• Dual Cutting Capability: Both cold and hot knife options increase material compatibility and product quality.

• User-Friendly Operation: Touchscreen interface and automated features reduce operator workload and training time.

• Fast and Efficient: High-speed cutting combined with quick setup and changeover boosts production capacity.

• Robust and Durable: Heavy-duty construction ensures long service life and minimal maintenance.

• Energy-Efficient Design: Low power consumption supports sustainable manufacturing practices.

• Safety Compliant: Comprehensive safety features protect operators and ensure compliance with international standards.

• Versatile Application: Adaptable to a wide range of tape materials, widths, and industries.

• Easy Maintenance: Accessible components and quick blade change reduce downtime and service costs.

• Smart Integration: Compatible with modern factory automation systems for seamless production workflow.

The TW-130LR Computerized Tape Cutting Machine (Cold and Hot Knife) is a powerful, versatile, and reliable solution designed to revolutionize tape cutting operations across various industries. By combining advanced computerized controls with dual-function cutting technology, this machine delivers unparalleled accuracy, speed, and operational flexibility. Its thoughtful design, encompassing safety, ergonomics, and ease of maintenance, ensures a smooth user experience and long-term value. Whether handling delicate fabrics, synthetic tapes, or industrial materials, the TW-130LR guarantees superior cut quality, reduced waste, and enhanced production efficiency. Investing in the TW-130LR empowers manufacturers to meet the highest standards of quality and productivity, helping them stay competitive in today’s demanding marketplace.