MACHINE NAME: CNC ROUTER-ZIG CUTTING MACHINE 

MODEL NO:Tk-100

BRAND: TENGHONG   

FEATURES

TECHNICAL PARAMETER

The TH-100 CNC Router-Zig Cutting Machine is a high-precision, intelligent, and high-speed cutting solution engineered for modern manufacturing environments that demand accuracy, efficiency, and automation. Specifically designed for industries like footwear, apparel, leather goods, automotive interiors, and technical textiles, the TK-100 integrates cutting-edge CNC (Computer Numerical Control) technology with an intelligent zig-cutting mechanism to deliver unmatched performance in material cutting and component shaping. With its advanced servo motor system, smart digital interface, and robust construction, the TK-100 enables manufacturers to produce consistent, clean, and complex cutting patterns across a wide range of materials, including leather, synthetic fabric, rubber, foam, and plastic sheets. It is a versatile, programmable machine capable of adapting to different production needs and design complexities.

Advanced CNC Cutting Technology for Precision

At the core of the TK-100 is its CNC-controlled operation, allowing for precise and programmable movements that follow complex cutting paths. Unlike manual cutting tools or semi-automated alternatives, the CNC system offers pinpoint accuracy and full repeatability, ensuring every cut is as clean and consistent as the last. The CNC system operates along multiple axes, enabling the router to follow intricate patterns, curves, and zigzag shapes with surgical precision. Whether the task involves straight lines, arcs, or compound contours, the TK-100 executes each motion flawlessly, making it ideal for cutting predesigned shoe components, upholstery panels, or customized designs. This high degree of control also reduces material waste and improves yield, as components are accurately positioned and optimized within the cutting layout.

Zig Cutting Mechanism for Complex Edge Finishing

What distinguishes the TK-100 from standard routers is its zig-cutting capability. This unique feature allows the machine to create zigzag, scalloped, or wavy edge patterns that are essential in certain design applications, such as decorative overlays, flexible joint edges, or aesthetic finishing on shoe uppers and fashion items. Zig-cutting also provides structural advantages. The patterned edge can distribute tension more evenly across the material, reducing the likelihood of cracking, tearing, or premature wear in flexible products. For leather and rubber items, it enhances the product’s flexibility and comfort without compromising strength. This functionality is especially useful in footwear production, where flexibility, grip, and design detailing matter significantly. From dress shoes to athletic soles, the TK-100 enhances the product's overall appearance and durability.

Servo Motor System for Smooth and Responsive Movement

The TK-100 is equipped with high-performance servo motors on all critical axes, delivering seamless motion control, high-speed response, and smooth transitions between cutting paths. Servo motors offer a clear advantage over stepper motors by providing higher torque, greater precision, and quieter operation, particularly at higher speeds. This servo-driven control ensures that even high-speed cutting does not compromise the accuracy of the cutting path. It also enables dynamic adjustment of speed and force based on the material's resistance, reducing the chances of burning, fraying, or deformation. Moreover, the responsiveness of the servo system allows the machine to decelerate and accelerate precisely at complex corners and intersections, producing crisp, high-quality cuts every time.

Touchscreen Control Panel with Intelligent Programming

Ease of use is a hallmark of the TK-100, made possible by its intelligent digital interface. The intuitive touchscreen panel allows operators to set parameters, upload design files, preview cutting paths, and monitor machine status in real time. The control software supports multiple file formats, including DXF, PLT, AI, and other industry-standard vector designs, enabling seamless integration with design departments and CAD/CAM systems. Users can save and recall custom cutting programs for different products or materials, speeding up production changeovers and minimizing operator error. The interface also includes real-time alerts, maintenance notifications, and diagnostic tools, contributing to a more efficient and organized factory floor.

High-Speed Cutting with Zero Compromise on Quality

The TK-100 is built for speed and productivity, capable of handling high-volume production environments where turnaround time is critical. Thanks to its servo-controlled precision and robust cutting head, it can execute complex paths at high speeds without vibration or quality degradation. This makes the TK-100 ideal for factories that handle short delivery timelines or manufacture in batches, as the machine can switch between job orders quickly while maintaining consistent output quality. High-speed cutting is complemented by a smart acceleration system that ensures stable transitions between cuts. The result is a smoother workflow, reduced lead time, and higher production throughput without increasing labor costs.

Compatibility with Diverse Materials

One of the most significant advantages of the TK-100 is its wide material compatibility. Whether you're working with natural leather, PU, EVA foam, mesh fabric, plastic sheet, textile laminates, or rubber composites, the machine delivers precise cuts with clean edges.

This multi-material compatibility means the TK-100 can be deployed across various departments or industries, such as:

• Footwear and Insoles: Cutting shoe uppers, sock linings, outsole layers, and decorative overlays.

• Bags and Luggage: Precision cutting of leather panels, synthetic webbing, and lining materials.

• Garments and Fashion Accessories: Creating patterns, motifs, or perforations on fabric and leather.

• Automotive Upholstery: Cutting car seat components, floor mats, and interior trims.

• Packaging and Foam Inserts: Shaping cushioning components or protective layers.

Operators can easily change cutting parameters, such as speed, pressure, and depth, to match the characteristics of each material, ensuring clean, burr-free cuts regardless of substrate hardness or thickness.

Efficient Material Handling and Work Area

The TK-100 features a spacious and optimized worktable, designed to hold sheets, rolls, or stacked material depending on the configuration. The working area is designed for both single-piece and continuous feed operations, making the machine suitable for both batch and mass production. Depending on the customization, the TK-100 can include vacuum suction beds or conveyor belts to hold material firmly in place during cutting, eliminating slippage and ensuring edge accuracy. The anti-skid surface and precise positioning grid further contribute to accurate alignment and repeatability. Additionally, material handling can be integrated with automatic feeding systems, barcode scanners, or stacking robots, offering a smooth transition from raw material to finished components with minimal human intervention.

Optional Vision System for Automatic Pattern Recognition

For advanced manufacturing requirements, the TK-100 can be optionally equipped with a vision positioning system. This system uses high-resolution cameras and pattern recognition algorithms to identify reference marks, contours, or preprinted designs on the material surface.

This feature is particularly useful in:

• Sublimation printing and laser-engraved leather where precise registration is required.

• Pattern matching for printed fabrics, ensuring cuts align with design motifs.

• Cutting around logos or designs on shoe uppers or accessories.

The vision system enhances cutting accuracy, reduces scrap rates, and opens the door to creative and customized design workflows.

Energy Efficiency and Environment-Friendly Design

In line with sustainable manufacturing trends, the TK-100 is engineered to be energy-efficient without compromising performance. It consumes significantly less power than older generation CNC routers, thanks to its smart motion control, efficient motors, and low idle energy draw. Additionally, the machine is built using environmentally responsible materials and manufacturing processes. It produces minimal noise and dust, especially when connected to a proper extraction system, ensuring a cleaner and healthier workspace. By minimizing material waste through precise cutting and intelligent nesting software, the TK-100 helps companies improve their sustainability metrics and reduce production costs.

Safe Operation and Operator Protection

The TK-100 includes multiple safety features to protect users and ensure worry-free operation. These include:

• Emergency stop buttons are placed at key points around the machine.

• Protective guards and safety shields around moving parts.

• Sensor-based collision detection to prevent accidents in case of material jams or operator error.

• Overload and overheating protection for motors and cutting heads.

These safety systems are compliant with international safety regulations, making the TK-100 suitable for certified, large-scale production lines.

Low Maintenance and Long-Term Reliability

Despite its technological sophistication, the TK-100 is designed to require minimal maintenance. Its sealed motor housing, self-lubricating linear guides, and dust-resistant casing reduce wear and prevent contamination. The cutting head is designed for easy blade changes, and the electronics are arranged in a modular format for quick diagnostics and replacements. Alerts and system logs on the interface notify users about preventive maintenance tasks, helping extend the life of the machine and avoid costly downtimes. For facilities aiming for 24/7 operations, the TK-100 offers consistent reliability and uptime.

Key Advantages at a Glance

• Precision CNC Cutting: Computer-controlled accuracy for complex and clean shapes.

• Zig-Cutting Edge: Allows patterned cuts for flexibility, decoration, and performance.

• High-Speed Productivity: Accelerated output with no sacrifice in quality.

• Wide Material Compatibility: Ideal for leather, foam, rubber, textiles, and synthetics.

• Touchscreen Interface: Easy program management, diagnostics, and live monitoring.

• Servo Motor Drive: High torque and smooth transitions at any speed.

• Optional Vision System: Camera-based registration for printed or patterned materials.

• Eco-Friendly Design: Reduced energy use and smarter waste control.

• Safe and Secure: Comprehensive safety features for industrial use.

• Scalable and Modular: Easily upgradable with add-ons and automation tools.

The TK-100 CNC Router-Zig Cutting Machine represents a leap forward in cutting technology for modern manufacturers. Combining the accuracy of CNC with the flexibility of zig-pattern cutting, it offers unparalleled value in precision cutting applications across footwear, textiles, leather goods, and automotive sectors. From high-speed performance and intelligent controls to multi-material versatility and long-term reliability, the TK-100 enables manufacturers to take full control of their cutting operations while boosting productivity and quality. For businesses ready to upgrade their capabilities, reduce costs, and stay competitive in a fast-paced industry, the TK-100 is an indispensable asset.