TH-N Toe-Lasting Machine

The TH-N Toe-Lasting Machine represents a new generation in automatic toe-lasting technology, engineered to meet the increasingly complex demands of modern footwear manufacturing. Built with high-efficiency automation, precision control systems, and ergonomic design, this innovative solution is tailored to address common pain points in the lasting process while significantly improving productivity, cost-efficiency, and product quality.Designed especially for premium shoemaking environments that demand precision in shaping and bonding, the TH-N offers unmatched control, flexibility, and performance. This machine brings a new standard to toe-lasting applications, offering advanced automation capabilities with integrated adhesive systems, servo-controlled mechanisms, and intelligent programming. The TH-N is ideal for a broad range of footwear types, including pointed-toe women’s shoes, sport shoes, fashion shoes, and custom-designed footwear with complex toe structures.

Intelligent Automation Meets Precision Engineering

The TH-N Toe-Lasting Machine sets itself apart through its intelligent automation system that adapts to varied shoe styles and materials. At its core, the machine uses advanced servo motors, high-precision pressure controls, and software-guided memory systems. This combination allows it to provide consistent and uniform lasting with minimal operator intervention.One of the most groundbreaking features is its servo-controlled pincer system. These pincers operate on a guided track and are designed to replicate human flexibility in pulling and shaping the upper part of the shoe over the last. With up to 9 independently functioning pincers, each segment can be calibrated for tension and angle, allowing for better control over complex or delicate upper materials. Whether it's leather, synthetic mesh, or textile blends, the TH-N delivers a smooth and wrinkle-free finish on every pair.Each pincer is aligned to work synchronously with the toe-bonding mechanism to ensure that the adhesive is applied precisely at the stress zones, eliminating bubbling, air gaps, or material overlaps. This intelligent synchronization results in superior product consistency across large production batches.

 Advanced Servo-Adhesive System for Precision Bonding

Traditional toe-lasting machines rely on adhesive trays or gravity-fed glue systems, which can be inefficient, messy, and prone to overuse. The TH-N eliminates these issues with a cutting-edge servo adhesive application system that offers pinpoint accuracy in glue placement. The technology uses a visual locus five-axis servo adhesive pen that follows a pre-programmed trajectory, precisely delivering the adhesive to predetermined areas.This system not only enhances the quality of the bond but also dramatically reduces adhesive waste. With minimal dripping and overflow, shoe manufacturers can save on material costs while also reducing cleaning and maintenance requirements. In shoe factories where thousands of pairs are processed daily, this efficiency translates into significant operational savings.The pen follows a three-dimensional trajectory that can be customized for different shoe shapes and materials. Whether the shoe has a thin midsole, soft upper, or sharp pointed toe, the servo adhesive system adjusts in real-time to ensure the adhesive is placed exactly where it is needed without creating excess bulk or spreading.

No-Glue-Tray Design for Easy Maintenance and Swift Model Switching

Another standout feature of the TH-N is its no-glue-tray architecture. Traditional systems often require tray cleaning, manual replacement, and resetting for each shoe changeover. This is time-consuming and increases machine downtime. The TH-N's glue tray-free mechanism removes this bottleneck entirely.This design facilitates instantaneous switching between shoe types, allowing manufacturers to reduce preparation times and maximize machine uptime. In fast-paced production environments where variety and speed are essential, this becomes a game-changer. Changeovers that once took hours can now be executed in minutes, helping manufacturers stay agile and responsive to changing orders and seasonal demands.In addition, this design ensures that the machine remains cleaner for longer periods. Since there's no tray to collect excess adhesive, the overall maintenance burden is significantly reduced. Operators spend less time on machine upkeep and more time on actual production, further improving throughput.

 Ergonomics, Safety, and Ease of Operation

Operator comfort and safety are often overlooked in industrial machinery, but the TH-N Toe-Lasting Machine places them at the forefront. The entire machine is built with a user-centric design, ensuring that controls are easily accessible, adjustments are intuitive, and safety systems are built-in to minimize workplace hazards.The human-machine interface (HMI) is both simple and comprehensive, featuring a multi-language touch screen display. Operators can easily navigate through shoe model presets, customize settings, initiate adhesive applications, or perform diagnostics. All major functions can be accessed via this panel, minimizing the need for manual adjustments or external tools.Built-in safety sensors detect hand placement, adhesive overflow, and operational faults, automatically pausing the system if necessary. This provides peace of mind for operators and ensures the machine operates only under safe conditions. The machine also meets international safety standards, making it suitable for global deployment.

 Unmatched Production Capacity and Consistency

With the capacity to produce up to 1,440 pairs in an 8-hour shift, the TH-N is engineered for high-volume, high-precision operations. Its powerful servo system and high-speed adhesive technology allow for uninterrupted production, with minimal manual oversight.Even during extended runs, the machine maintains uniform pressure and adhesive application. A 50kg/cm² oil pressure system provides the power needed to handle various material types, ensuring consistent shaping and bonding quality regardless of batch size.This level of consistency is crucial for manufacturers serving high-end or luxury markets where product quality cannot be compromised. With the TH-N, manufacturers can confidently deliver perfection—pair after pair.

Cost Efficiency Through Reduced Waste and Labor

One of the machine’s greatest selling points is its ability to significantly reduce production costs. By integrating a fully servo-driven adhesive application system, manufacturers can reduce adhesive use by up to 30>#/strong compared to traditional systems. Since there is little to no overflow, the need for manual cleaning is almost eliminated.Additionally, the intelligent pincer operation and automated adhesive delivery mean that fewer skilled workers are required to oversee the lasting process. This is particularly valuable in regions facing labor shortages or where skilled operators command premium wages.Furthermore, less wear and tear on components, reduced machine idle time, and minimal adhesive spillage result in lower long-term maintenance costs. With the TH-N, operational expenses drop while production quality soars.