Steam Forming Machine TH-818

The TH-818 Steam Forming Machine is specifically engineered to meet the demanding requirements of the modern footwear industry, offering exceptional performance in the wet heat shaping of various shoe uppers and boots. Its robust design and advanced technology make it ideal for processing a wide range of shapes, specifications, and models for both men’s and women’s shoes, delivering consistent, high-quality results every time.

Versatile Length Options for Different Production Scales

Understanding the varied needs of shoe manufacturers, the TH-818 comes in multiple length options to accommodate different production requirements and shoe sizes:

• 2.5 meters — Standard rapid moisture heat setting model suitable for most footwear types

• 3.2 meters — Extended length version for larger or more complex shoe models

• 4.2 meters — Longest model designed for high-volume production and oversized boots

Each model maintains the core performance benefits of the TH-818 while scaling capacity and flexibility. Customers are encouraged to contact customer service directly to specify their length preference and production needs, ensuring a machine tailored to their exact operational demands.

Innovative Wet Heat Shaping Technology

The core strength of the TH-818 lies in its innovative approach to shaping shoe uppers through wet heat technology, combining the power of high-temperature steam and hot air to soften and mold the shoe upper exterior quickly and efficiently.

Key Benefits of Wet Heat Shaping:

• Rapid Softening and Forming: Steam penetrates the vamp material deeply, softening it uniformly to achieve ideal moldability.

• Energy Efficient: The combined use of steam and hot air reduces overall energy consumption, saving power without compromising performance.

• Prolonged Machine Longevity: The advanced heating chamber design optimizes heat distribution and minimizes wear, enhancing machine durability.

This advanced wet heat system significantly improves production speed and quality while conserving energy, a vital consideration for cost-effective manufacturing.

Special Stainless Steel Hot Chamber

One of the standout features of the TH-818 is its special stainless steel hot chamber, engineered for high-speed hot air and steam convection. This design ensures even heat penetration and optimal moisture retention inside the chamber.

Advantages of the Hot Chamber Include:

• Effective Internal Stress Elimination: The hot chamber targets and relieves internal stress within the vamp, preventing warping or deformation during the molding process.

• Enhanced Vamp-Last Adhesion: By thoroughly softening the upper material, the vamp closely adheres to the last, resulting in a superior shoe shape and finish.

• Corrosion Resistance and Durability: Stainless steel construction resists rust and wear, ensuring reliable operation over extended periods.

This engineering innovation redefines the shaping process, producing consistently flawless uppers with superior fit and finish.

Replacing Traditional Surface Heating Methods

Traditional heat-setting machines typically rely on direct heating elements applied to the shoe upper’s surface, which can cause significant drawbacks, including:

• Loss of original material flexibility

• Degradation of surface glossiness and aesthetic appeal

• Potential overheating damage resulting in material brittleness

The TH-818 eliminates these issues by using a convection heating process where steam and hot air circulate freely within the chamber to heat the upper evenly from all sides without direct contact or excessive baking.

This process results in:

• Preservation of the shoe upper’s original texture and sheen

• Improved flexibility for better comfort and wearability

• Consistent shaping quality without compromising material integrity

This represents a major advancement over conventional steam and heat setting techniques, aligning perfectly with the needs of premium footwear manufacturers.

Adjustable Temperature Controller for Material-Specific Settings

Recognizing the variety of materials used in shoe manufacturing, the TH-818 is equipped with an adjustable temperature controller, allowing operators to set the optimal temperature precisely based on the shoe upper material and design.

Benefits of the Temperature Controller:

• Material-Specific Heat Settings: Whether working with delicate leather, synthetic fabrics, or composite materials, temperature can be customized to avoid damage.

• Consistent Results: Precise temperature control ensures each shoe upper receives the same amount of heat for uniform shaping.

• Energy Savings: Operators can optimize heating levels to reduce unnecessary power usage.

This flexibility makes the TH-818 an excellent fit for diverse footwear production environments, from artisanal workshops to industrial plants.

Timer-Controlled Speed Regulation

The machine’s shaping speed is controlled via an adjustable timer, giving manufacturers control over the duration of the wet heat shaping cycle.

Timer Regulation Advantages:

• Adaptable Production Speed: The shaping cycle time can be shortened or extended based on shoe material, size, and complexity.

• Optimized Workflow: Adjusting the speed helps balance production efficiency with quality assurance.

• Energy Efficiency: Reducing cycle time, where appropriate, further saves energy and lowers operational costs.

This feature empowers operators to fine-tune the process, achieving the ideal balance between throughput and product quality.

Technical Specifications and Production Capacity

The TH-818 is designed with industrial performance and reliability in mind, backed by powerful technical parameters:

• Size Dimensions (L × W × H): Available in 2500 mm, 3200 mm, and 4200 mm lengths, with a consistent width of 990 mm and height of 1700 mm, providing flexible installation options for various production floors.

• Power Supply: Standard 380V electrical input ensures compatibility with typical factory power systems.

• Power Consumption: 18 kW — optimized for high heat output while maintaining energy efficiency.

• Production Output: Capable of processing approximately 800 to 1500 pairs per 8-hour shift, depending on the model length and shoe specifications.

This combination of size, power, and capacity ensures the TH-818 is suitable for both medium and large-scale footwear manufacturing operations.

Applications Across Footwear Manufacturing

The TH-818 Steam Forming Machine is ideally suited for:

• Men’s and Women’s Shoes: From casual styles to formal dress shoes requiring precise vamp shaping

• Boots and Larger Footwear: Especially with the longer models designed for extended shoe lengths

• Various Materials: Leather, synthetic, composites, and blends

• Different Production Volumes: Whether for batch production or continuous high-volume runs

Its adaptability and performance make it an indispensable asset in footwear production lines focused on quality, efficiency, and material care.

Operational Overview

The machine’s operation is designed for simplicity and precision:

1. Loading: Shoe uppers or boots are loaded into the stainless steel hot chamber.

2. Heating: High-temperature steam and hot air rapidly permeate the shoe uppers, softening them without damage.

3. Molding: The softened vamp conforms tightly to the last, eliminating internal stresses and ensuring a flawless shape.

4. Cooling and Unloading: After the set cycle time, the shoe is removed with its shape perfectly fixed, ready for further assembly.

This streamlined process reduces labor input while maximizing output quality and consistency.

Energy Efficiency and Environmental Considerations

With increasing emphasis on sustainable manufacturing, the TH-818 addresses energy consumption concerns through:

• Efficient steam and hot air circulation, minimizing energy waste

• Timer and temperature controls to avoid over-processing

• Use of high-quality insulation and stainless steel reduces heat loss

• Potential for integration with eco-friendly steam generation systems

These features contribute to lower operational costs and a reduced environmental footprint, aligning the machine with modern green manufacturing goals.

Maintenance and Durability

Built with industrial-grade materials and components, the TH-818 requires minimal maintenance while offering long service life. Its stainless steel chamber resists corrosion, and its heating system is designed for durability.

Routine maintenance recommendations include:

• Regular inspection and cleaning of the steam and air channels

• Periodic calibration of temperature and timer controls

• Checking electrical connections and power supply stability

The machine’s robust design ensures reliable operation even under continuous production conditions.

Customer Support and Customization

Recognizing that every footwear manufacturer has unique requirements, the TH-818 is offered with customizable options, including:

• Different machine lengths are tailored to specific shoe sizes and production volumes

• Adjustable controls for temperature and speed settings

• Optional upgrades or accessories to integrate with existing production lines

Our dedicated customer service team is available to help customers specify the best model configuration and provide ongoing technical support to ensure maximum machine performance.

The TH-818 Steam Forming Machine represents a significant leap forward in wet heat shoe vamp shaping technology. Its combination of efficient steam and hot air convection, advanced temperature control, and adaptable sizing makes it the preferred choice for manufacturers seeking to enhance production speed, product quality, and energy efficiency. By preserving the natural flexibility and appearance of shoe uppers, minimizing internal stresses, and enabling rapid, reliable shaping, the TH-818 supports the creation of premium footwear that meets the highest standards of fit and finish. For manufacturers aiming to optimize their footwear production processes with a reliable, high-capacity, and easy-to-use wet heat shaping solution, the TH-818 Steam Forming Machine is an investment that pays dividends in quality, efficiency, and cost savings.