Shoe Upper Softening Wrinkle Removal Machine TH-516B

In the competitive and ever-evolving footwear industry, manufacturers continuously seek innovative equipment that not only enhances production efficiency but also maintains the highest product quality. One critical phase in the shoe manufacturing process is the softening and preparation of the shoe upper, the external part of the shoe that must be flexible, smooth, and perfectly shaped before assembly. The TH-516B Shoe Upper Softening Wrinkle Removal Machine is expertly designed to meet these demands. Combining advanced steam technology with a focus on operational efficiency and material integrity, the TH-516B delivers superior performance in softening shoe uppers, removing wrinkles, and conditioning materials for the lasting process. This product description offers a comprehensive overview of the TH-516B, highlighting its innovative features, technical specifications, operational advantages, and the transformative impact it has on shoe manufacturing workflows.

Core Features and Benefits

Easy to Operate with Rapid Upper Softening Capabilities

One of the most appealing aspects of the TH-516B machine is its user-friendly operation. Designed with simplicity and ergonomics in mind, operators can quickly learn to use the machine with minimal training, ensuring a smooth workflow with less risk of errors.

The machine accelerates the softening process of shoe uppers, allowing manufacturers to reduce bottlenecks and speed up production lines. The softening effect is thorough and consistent, ensuring that leather and synthetic materials become pliable and ready for lasting in a fraction of the time required by manual or traditional methods.

• Fast Cycle Times: The TH-516B shortens the time needed for softening, enabling manufacturers to increase throughput without sacrificing product quality.

• Consistent Results: Automated controls and precise steam delivery ensure uniform softening across every pair of shoe uppers.

• Operator Efficiency: With intuitive controls and minimal manual intervention, labor productivity is enhanced.

Maintains High Shoe Quality Throughout Production

Quality retention during production is crucial, and the TH-516B excels in preserving the natural properties and aesthetics of shoe uppers. The machine’s steam and heat treatment gently relaxes the shoe upper material without causing damage, discoloration, or deformation.

This means that manufacturers can confidently produce shoes that meet high standards for softness, flexibility, and appearance, directly impacting customer satisfaction and brand reputation.

• Material Integrity: The steam softening process respects the structural properties of leather and synthetic uppers.

• Aesthetic Preservation: The treatment does not cause discoloration, watermarks, or texture damage.

• Durability Enhancement: Proper softening helps prevent cracking or creasing in the final product.

Uses High-Temperature Steam and Dry Heat for Comprehensive Softening

The TH-516B incorporates a sophisticated heating system that combines high-temperature steam with dry heat, offering a powerful yet gentle method to soften shoe uppers entirely.

Unlike low-pressure or saturated steam, this advanced heating method allows the steam to penetrate deeply into the leather or synthetic fibers while the dry heat ensures rapid moisture evaporation, preventing sogginess or deformation.

• Complete Softening: The combination of steam and dry heat ensures every part of the upper is treated thoroughly.

• Optimal Moisture Control: Dry heat balances the steam application to maintain ideal moisture levels.

• Suitable for Diverse Materials: Whether working with thick leather or delicate synthetic uppers, the machine adapts seamlessly.

Stable Steam Generation with Continuous Water Supply for Uninterrupted Production

Production continuity is paramount in footwear factories, and the TH-516B addresses this with a highly stable steam generation system.

The machine supports continuous steam production by allowing water to be added without stopping the machine. This non-stop water addition capability ensures there are no interruptions in the softening process, allowing for smoother production flow and maximizing operational uptime.

• Uninterrupted Operation: No need to halt production to refill water tanks.

• Steam Stability: Constant steam pressure and temperature for consistent softening.

• Reduced Downtime: More efficient use of labor and factory resources.

High Efficiency, Energy Saving, and Power Saving Design

Energy consumption is a critical factor in modern manufacturing, both from cost and environmental perspectives. The TH-516B has been designed to be energy efficient, minimizing power consumption while maximizing steam output. Equipped with an efficient heating element and insulated body, the machine reduces energy loss and optimizes power usage, making it cost-effective to operate over long shifts.

• Power Efficiency: Consumes just 9 kW while delivering robust steam production.

• Energy Conservation: Insulated components reduce heat loss.

• Lower Operational Costs: Decreased electricity bills contribute to higher profitability.

Detailed Technical Parameters

• Voltage: 380V — Compatible with standard industrial electrical systems commonly found in manufacturing facilities.

• Power: 9KW — Provides ample heating power for rapid steam generation without excessive energy use.

• Dimensions: 87 cm (length) × 45 cm (width) × 130 cm (height) — Compact footprint suitable for factory floor installation.

• Weight: 50 kg — Lightweight enough for manageable relocation or integration within existing production lines.

How the TH-516B Works

The TH-516B operates by generating high-temperature steam combined with dry heat, which is then directed at the shoe uppers through specialized nozzles. This method quickly softens and humidifies the uppers, making them pliable and wrinkle-free for subsequent manufacturing steps.

• Water Injection and Heating
  Water is injected into a heating chamber where it is rapidly converted into steam at high temperature.

• Steam and Dry Heat Application
  The steam is combined with controlled dry heat to maintain optimal moisture without soaking the uppers.

• Softening and Wrinkle Removal
  The shoe uppers are exposed to this controlled steam environment, which relaxes fibers and removes wrinkles and creases.

• Continuous Steam Supply
  Water is replenished automatically without stopping the machine, maintaining steady steam production throughout operation.

Advantages Over Traditional Softening Methods

Traditional softening methods such as manual steaming, soaking in hot water, or the use of simple steam boxes often come with drawbacks like inconsistent softening, excessive moisture, longer processing times, and labor intensity. The TH-516B addresses these issues with:

• Automation and Precision: Automated controls reduce human error and variation.

• Speed and Consistency: Rapid heating and stable steam improve throughput and product uniformity.

• Reduced Material Damage: Low water content steam prevents staining and deformation.

• Energy Savings: Intelligent power management lowers costs compared to traditional heaters or boilers.

• Continuous Operation: Eliminates production interruptions for water refills or temperature adjustments.

Applications in Footwear Manufacturing

The TH-516B is particularly suited for:

• Leather Shoe Uppers: Softening thick or rigid leather uppers to improve flexibility and prepare for lasting.

• Synthetic and Coated Materials: Carefully softening delicate materials prone to damage from excess moisture.

• Boot Manufacturing: Conditioning larger uppers like those used in boots, where consistent softening is vital.

• Mass Production: Ideal for factories requiring high throughput and minimal downtime.

• Custom and Small Batch Production: Precise control allows for customization to different material needs.

Operational Efficiency and Productivity Gains

Factories integrating the TH-516B into their production lines report significant productivity improvements:

• Faster Cycle Times: Softening times reduced from minutes to seconds per pair.

• Lower Labor Requirements: Less manual handling and monitoring frees operators for other tasks.

• Higher Output: The Capacity to handle larger batches without quality loss.

• Reduced Waste: Consistent softening reduces defects caused by improper material handling.

Safety and Maintenance

The TH-516B includes multiple safety features to protect operators and machinery, including:

• Overheat Protection: Sensors monitor temperature to prevent overheating.

• Automatic Water Level Control: Ensures boiler water levels are safe and consistent.

• Emergency Shutoff: In case of malfunction, the system can be immediately powered down.

• Easy Maintenance: Accessible components simplify cleaning and routine inspections.

Environmental Considerations

The TH-516B’s energy-efficient design contributes to sustainable manufacturing by reducing power consumption and minimizing water waste. Its precise steam control also means less water vapor is released into the environment, helping factories maintain cleaner workspaces.

Integration and Installation

The machine’s compact size and standard electrical requirements allow for seamless integration into existing footwear production lines. Installation support and training services are typically provided by suppliers, ensuring quick adoption and minimal disruption. The TH-516B Shoe Upper Softening Wrinkle Removal Machine stands out as a vital tool for footwear manufacturers seeking to improve efficiency, product quality, and operational safety. Its advanced steam technology, energy-efficient design, and continuous operation capabilities make it a smart investment for both large-scale factories and smaller workshops.