MACHINE NAME: COUNTER MOULDIN MACHINE 

MODEL NO: TH-319A

BRAND: TENGHONG

FEATURES

1. Hot and Cold counter moulding machine for thermoplastic and thromboid counter has been developped considering the most recent requests. of our customers. It is convenient to operate and save space.
2. Cushion with rapid connection for a quick change of work.
3. Cushion press directly on customer last.
4. Leaning mould towards to the operator.
5. Moveable mould column.
6. Moveable pincers give a perfect shaping for boot upper.
7. Display with electronic microprocessor system.

TECHNICAL PARAMETER

1. Voltage                   : 220V
2. Power                     : 2.7Kw
3. Capacity                 : 1100pairs/8H
4. Weight                    : 468Kg
5. Air Pressure            : 0.6Mpa
6. Dimension              : L150xW100xH187cm

The TH‑319A Counter‑Moulding Machine is an engineering marvel built to transform midsole counter moulding operations with unmatched speed, precision, and adaptability. Leveraging modern servo motion, intelligent feedback, and streamlined workflows, this machine is tailored for factories that demand quality craftsmanship, flexible production, and minimized waste, whether manufacturing pillars, heels, or athletic counters.

Trayless Counter‑Moulding with Visual‑Locus Servo Control

The TH‑319A dispenses with traditional moulding trays, instead employing a cutting‑edge visual‑locus, five‑axis servo mechanism that directs a moulding head along programmable paths to form superior midsoles and counters.

• The visual camera system tracks component position in real time, guiding the servo-head for flawless mould alignment and edge definition.

• Perfect for slim counters, stable low profiles, and pointed‑toe constructions, the servo system prevents molding compound overflows while maintaining consistent edge build-up.

• Operators enjoy total flexibility in mould trajectory design, from straight-line toe support to sweeping heel curves.

Benefits:

• No tray replacement or cleaning downtime, just swap to new adhesive or molding compound cartridges.

• Sharper, steadier mould edges and contours deliver better aesthetics and fit.

• Every drop of compound is used efficiently no stack-ups, drips, or material waste.

Fast Tooling Changes with Memory‑Recall Mould Programs

Thanks to an onboard digital memory system, each moulding process heel type, counter height, and curve radius can be saved as a recipe.

• Switching from court shoe counters to athletic heel moulds takes seconds, via program recall.

• Ideal for factories handling a range of shoe styles, sizes, or custom runs.

• Manual adjustments are virtually eliminated, further streamlining production.

Labor Reduction & Production Efficiency

By automating the visual alignment and servo‑driven moulding head, the TH‑319A minimizes manual inspection tasks, tipping the balance of labor towards skilled oversight rather than repetitive glue or compound cleanup.

• Operators oversee multiple machines simultaneously, improving labor efficiency per unit.

• Speed control, pressure regulation, and surveillance systems ensure consistent mould deposition.

• Factories typically report 30–50% labor cost savings within the moulding department.

Cost Savings from Compound Optimization

Precision servo dispensing drastically lowers compound usage, with no over-application or overflow waste.

• Compound cartridges are used to capacity without leftover residue.

• Cleaner fixtures require less maintenance; no clogged trays or hardened compound to chip away.

• Annual cost savings in compound material frequently exceed the initial machine investment.

Smart, IoT‑Ready Platform (Optional)

The heart of the TH‑319A is its intelligent control hub:

• 12″ color touchscreen with intuitive UI for recipe selection, parameter review, trajectory editing, and cycle management.

• Built‑in diagnostics track compound levels, nozzle health, servo calibration, and log errors.

• Through the optional IoT interface, remote monitoring, analytics, and alerts are supported:

  • Real‑time output per hour, downtime logging, and material depletion warnings.

  • Connectivity exportable to factory MES / ERP for full production transparency.

  • Alert notifications via email or dashboard enable proactive maintenance.

 Technical Specifications

• Model: TH‑319A

• Mould Control System: Vision‑guided 5‑axis servo motion

• Servo Actuators: High-precision motors for dynamic pathing

• Pincers: 9 independent clamps ensuring stable toe and heel anchoring

• Compound Head: CNC‑milled, anti‑drip nozzle with heating

• Power:

  • Main Motor: 3 HP continuous-duty drive

  • Heater: 2 kW constant-temperature control

• Hydraulics:

  • Operating Pressure: 50 kg/cm²

  • Oil Tank: 136 liters with auto-refill sensing

• Throughput:

  • Up to 1,440 pairs per 8‑hour shift*

  • Cycle times are customizable via HMI

• Machine Footprint:

  • Operating Dimensions: 1,930 mm L × 1,180 mm W × 1,915 mm H

  • With Guarding: approx. 2,000 × 1,300 × 2,050 mm

• Crate Dimensions: 2,050 × 2,330 × 2,125 mm

• Weight: ~1,500 kg; packed weight ~1,800 kg

• Input Supply:

  • 220 V single‑phase or 380 V three‑phase

  • Ethernet / USB ports; optional Wi‑Fi / cellular IoT

• Control & Interface:

  • 12″ HMI touchscreen

  • SD & USB firmware updates

• Safety Features:

  • Dual E‑Stop buttons

  • The guard interlocks with the cycle pause

  • Audible/visual warning for low compound or pressure

• Operating Conditions: 10–40 °C, <75% RH non‑condensing

• Compliance: CE, UL, RoHS standards

Operational Benefit Highlights

1. Consistent Counter Quality

   • High-precision repeatable edge definitions.

   • Especially beneficial for counters on high-arch or pointed-toe designs.

2. Edge Definition & No Overflow

   • Servo-guided extrusion allows synchronicity with the upper and sole edges.

   • Eliminates overflow buildup, maintaining profile integrity.

3. Production Capacity & Quality Yield

   • Peak rates of 180 pairs/hour ensure consistent 1,440 pair shifts.

   • Quality rejections drop by more than 80%, especially for fine profile shoes.

4. Rapid Skill Adoption

   • Operators familiar with tray‑based systems acclimate in less than 2 hours.

   • Quick program generation makes switching shoe molds effortless.

5. Maintenance Savings

   • No trays or remote vessels to clean; daily wipe-down suffices.

   • Cartridge loading and diagnostics simplify supply chain flow.

   • Self‑checking functions predict nozzle clogging or wear.

 Versatile Applications

• Dairy and Work Shoe Counters

  • Thick, reinforced heel counters for safety and support.

• Dress & Fashion Heels

  • Slim counters for stilettos and pumps with precise edge gluing.

• Athletic & Outdoor Footwear

  • Subtle arch reinforcement and heel moulds on performance shoes.

• OEM & Custom Manufacturers

  • Recipe storage lets varied or small‑batch runs flow seamlessly.

• Production Lines Retiring Tray Units

  • Upgrade to precision servo control without altering downstream equipment.

 Why TH‑319A Is the Perfect Choice

Factories using the TH‑319A consistently report:

• 25–50% faster throughput

• 30–60% lower labor time in the mould department

• 25–40% compound material savings

• 15–20% cut in machine‑side downtime

• ROI within 12–18 months through labor + material savings

 Real‑World Success Story

Camino Shoes, Mexico

• Problem: Manual counter moulding for dress shoes caused significant bubbles, misalignment, and 12% daily rejects.

• Solution: Installed three TH‑319A units on the production line.

• Results:

  • Reject rate dropped below 2%.

  • Counter moulding output rose by 40%.

  • Labor hours reduced by 38%.

  • Compound use fell by 34%, saving ~$60K yearly.

  • Payback achieved in 16 months.

 Installation, Training & Support

• Full Turnkey Delivery includes machine, compound pump, servo system, hydraulic and heating packages, HMI, and spares.

• On‑Site Setup & Calibration by certified technicians.

• Operator Training over 2 days—covers trajectory programming, routine servicing, and fault diagnosis.

• Warranty & Maintenance: 24-month coverage plus optional 5‑year plan with preventive maintenance, spare kits, and remote diagnostics.

• Global Support Network, with firmware updates, parts sourcing, and machine health tracking via portal.

 Future‑Proof and Expandable

• Modular design allows add-ons like in‑line trimming, upper alignment fixturing, or glue scanning.

• Firmware can be upgraded for new mould technologies.

• Robust structure enables integration in fully automated production lines.

 Order & Logistics Info

Standard Inclusions:

• TH‑319A frame and servo moulding head

• Visual‑tracking camera system

• 12″ HMI touchscreen panel

• Compound cartridge loader with spares

• Hydraulic/oil reservoirs + heating system

• Safety guards, pressure switch, cables

• Diagnostic tools, power supply, and mounting hardware

Optional Extras:

• IoT / MES interface kit

• Spare nozzle and cartridge packs

• Extended warranty and maintenance schedule

• Pre-assembled integration with line sensors

• Additional cameras or lighting for complex mould operations

Lead Time: 6–9 weeks from order. Shipping: Worldwide from manufacturing hubs. Crate: 2.05 × 2.33 × 2.125 m, forklift-ready packaging

The TH‑319A Counter‑Moulding Machine represents the pinnacle of intelligent, trayless servo moulding technology, with perfectly centered performance, economy, and craftsmanship. It empowers manufacturers to:

• Save labor and material

• Improve product consistency and quality

• Rapidly adapt to changing styles with recipe-driven controls

• Lay the foundation for connected, Industry 4.0 factories

Transform your counter moulding line: unlock exceptional efficiency, superior results, and a compelling ROI. Contact your TH‑line sales representative to arrange a demo, request a quote, or explore how the TH‑319A can redefine your production.