Stepping Computer edge grider Shibang-9900D
The Shibang-9900D Stepping Computer Sewing Machine is a cutting-edge industrial sewing machine engineered to deliver precision, efficiency, and versatility in various high-demand sewing applications. Combining advanced computer-controlled stepping technology with robust mechanical design, the Shibang-9900D stands out as a top-tier solution for manufacturers and artisans who require consistent stitch quality, automated control, and user-friendly operation.Whether you are working with leather, denim, canvas, upholstery fabrics, or other heavy materials, the Shibang-9900D offers superior performance and adaptability. This machine is highly favored in automotive upholstery, footwear manufacturing, leather goods production, and heavy garment sectors.
Overview of Shibang-9900D
The Shibang-9900D integrates sophisticated computer stepping motor technology with precision sewing mechanics to provide a seamless stitching experience. Unlike traditional mechanical sewing machines, the stepping computer technology offers programmable stitch patterns, speed control, and enhanced needle positioning, which enables the operator to execute complex stitching designs with minimal effort.
This machine is designed for industrial usage, capable of long hours of operation with minimal maintenance. The solid build and advanced electronics ensure consistent performance and minimal downtime, which is essential for high-volume production environments.
Key Features
Stepping Motor Technology
The heart of the Shibang-9900D is its advanced stepping motor system. This motor offers:
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Precise needle control: The motor moves the needle with pinpoint accuracy, allowing for consistent stitch length and pattern precision.
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Programmable stitch patterns: Users can select and customize stitching sequences directly through the computer interface.
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Smooth acceleration and deceleration: Stepping motors can change speeds seamlessly, reducing fabric distortion and thread breakage.
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Energy efficiency: Compared to traditional motors, stepping motors consume less power, reducing operational costs.
Computerized Control Panel
The machine is equipped with a user-friendly digital control panel that offers:
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Touchscreen interface: Operators can easily navigate menus and select functions.
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Memory storage: The system can store multiple stitch programs, allowing quick setup for recurring tasks.
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Real-time monitoring: The display shows operational status, stitch count, error messages, and maintenance reminders.
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Speed adjustment: Variable speed control lets operators adjust sewing speed to match fabric type and complexity of stitching.
Robust Mechanical Design
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Heavy-duty frame: Constructed from high-quality cast iron and steel, ensuring stability and vibration-free operation.
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Precision needle bar: Ensures exact needle penetration for uniform stitches.
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Durable feed dog system: The fabric feed mechanism ensures smooth material transport without slippage or puckering.
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High-torque motor: Capable of penetrating heavy and thick materials such as leather and canvas.
Versatile Stitching Capability
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Single and double needle configurations: Suitable for different types of seams and decorative stitching.
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Adjustable stitch length: From very short stitches for delicate finishing to longer stitches for thick materials.
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Back-tacking and reinforcement: Automated functions to secure seams with back stitches or lock stitches.
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Multi-directional sewing: The stepping motor allows programmed needle movement in multiple directions, perfect for intricate patterns.
Technical Specifications
| Details |
|---|
| Stepping Computer Sewing Machine |
| Industrial single or double needle (depending on model) |
| Up to 3500 stitches per minute |
| 0.1 mm to 12 mm |
| AC 220V/50Hz or 110V/60Hz |
| Stepper motor with servo control |
| Digital touchscreen display |
| Manual or automatic (depending on model) |
| Automatic oil lubrication system |
| Approx. 85-100 kg |
| 600 mm (L) x 320 mm (W) x 450 mm (H) |
| Leather, denim, canvas, upholstery materials |
| 31.7 mm |
| 0°C to 40°C |
Applications
The Shibang-9900D is widely used in industries requiring heavy-duty and precise sewing:
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Automotive upholstery: Ideal for stitching seat covers, interior panels, and leather trims.
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Footwear manufacturing: Suitable for stitching shoe uppers, soles, and reinforcements.
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Leather goods: Used to make bags, belts, wallets, and other leather accessories.
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Heavy garments: Perfect for jackets, workwear, denim products, and protective clothing.
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Home furnishing: Produces cushions, curtains, upholstery, and other fabric-based decor items.
Advantages and Benefits
Enhanced Productivity
The programmable stepping motor and computerized controls drastically reduce manual adjustments and rework. Operators can set stitch patterns quickly and execute complex tasks consistently, resulting in higher throughput.
Improved Stitch Quality
With precise needle positioning and fabric feeding, the Shibang-9900D ensures uniform stitch lengths and tension, preventing skipped stitches, thread breaks, and fabric distortion.
Reduced Operator Fatigue
Automation of repetitive tasks and simplified controls allow operators to focus on quality assurance rather than mechanical adjustments, reducing fatigue and error rates.
Flexibility
The machine supports a wide range of stitch types and fabric thicknesses, making it a versatile asset across different product lines.
Durability and Reliability
Built for industrial environments, the Shibang-9900D’s components are designed to withstand continuous operation and harsh working conditions with minimal maintenance.
User Interface and Operation
Control Panel Overview
The integrated touchscreen panel is intuitive and offers:
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Pre-installed stitch patterns selectable with a tap.
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Ability to create custom stitch programs via a simple interface.
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Real-time error alerts with troubleshooting guidance.
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Operational data logging for maintenance planning.
Setup and Programming
Operators can:
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Select stitch length, speed, and pattern.
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Program multi-step stitching sequences.
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Save programs for repeat jobs.
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Adjust presser foot pressure and needle position electronically.
Maintenance and Troubleshooting
The system provides:
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Automated lubrication alerts.
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Step-by-step maintenance checklists.
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Diagnostic tools for motor and sensor status.
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Access to online manuals via USB or network connection.
Safety Features
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Emergency stop button accessible at all times.
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Needle guard to prevent operator injury.
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Overload protection for motor and electronics.
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Enclosed wiring and grounding for electrical safety.
Installation and Training
Installation
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Delivered with full assembly and setup instructions.
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Optional on-site installation and calibration by Shibang technicians.
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Compatible with standard industrial sewing tables and accessories.
Operator Training
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Comprehensive user training programs available.
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Focus on machine operation, programming, maintenance, and safety.
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Training manuals and video tutorials included.
Customer Support and Warranty
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Standard 1-year warranty covering parts and labor.
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Extended warranty and maintenance plans available.
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24/7 customer support hotline and online resources.
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Spare parts availability guaranteed for 5+ years.
Comparison with Other Models
Compared to mechanical or basic electronic sewing machines, the Shibang-9900D offers:
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Superior stitch accuracy.
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Greater automation and programmability.
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Enhanced energy efficiency.
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Easier integration into automated production lines.
The Shibang-9900D Stepping Computer Sewing Machine represents a perfect blend of mechanical durability and cutting-edge electronics, making it a reliable and powerful tool for industrial sewing operations. Its advanced stepping motor technology and computerized control panel provide users with unprecedented control, flexibility, and efficiency. Whether for automotive upholstery, leather goods, or heavy garment manufacturing, the Shibang-9900D is engineered to meet the highest standards of modern industrial sewing.
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