COMPUTER AUTOMATIC THREAD CUTTING FLAT SINGLE NEEDLE SEWING MACHINE SHIBANG-9000D
MACHINE NAME: COMPUTER AUTOMATIC THREAD CUTTING FLAT SINGLE NEEDLE SEWING MACHINE
MODEL NO: SB-9000D
BRAND: SHIBANG
FEATURES
- The machine in applicable for different materials, and with its advanced noise-decreasing device, it remains reliability and durability at the high speed of 5000r/min. Automatic thread trimmer, reverse-feed and presser foot lift. Computer control canister makes high-speed lockstitch sewing machine predigests the common working process, upgrading the efficiency.
TECHNICAL PARAMETER
- Max sewing speed : 4000rpm
- The foot promote : 4-6mm
- Stitch length : 5.5/13mm
- Needle : DBx1 #11-#14
The Shibang-9000D Computerized Lasting Machine represents the pinnacle of innovation in shoe manufacturing technology, combining precision automation with intelligent control systems to deliver exceptional lasting quality. Designed for modern footwear factories seeking high efficiency, superior bond strength, and adaptability to diverse shoe styles, the Shibang-9000D redefines productivity and quality assurance in lasting processes. Built with the latest advancements in servo control and computerized technology, the Shibang-9000D excels in producing consistently flawless shoe uppers and soles bonding, while significantly reducing labor input and adhesive waste. This machine is a must-have solution for footwear manufacturers who demand precision, speed, and reliability in their lasting operations.
Core Features and Advantages
Advanced Computerized Control with Multi-Axis Servo System
The Shibang-9000D integrates a state-of-the-art computerized control system with a sophisticated multi-axis servo motor mechanism. This combination enables extremely accurate and repeatable movements during lasting, allowing the machine to conform perfectly to various shoe lasts and toe shapes, from classic rounded toes to complex pointed and narrow profiles. The multi-axis servo system ensures smooth, precise pressure application and adhesive dispensing, leading to superior lasting quality without damaging delicate shoe materials.
Intelligent Adhesive Application with Visual Locus Tracking
One of the standout features of the Shibang-9000D is its intelligent adhesive application system, which utilizes a visual locus tracking method. This technology guides the adhesive pen feeding process with five-axis precision, ensuring that glue is applied evenly and only where needed. This intelligent control reduces adhesive overflow and eliminates the common issues of dripping or pooling glue, which often result in waste or rework. This feature is particularly beneficial for bonding soft midsoles and thinner soles, which require careful and uniform glue application to maintain flexibility and comfort.
No Glue Tray Design for Cleanliness and Efficiency
The Shibang-9000D employs a no-glue tray design, eliminating the traditional glue tray that requires constant replacement and cleaning. Instead, the adhesive is directly fed through the servo adhesive pen, reducing downtime associated with glue tray maintenance. This design saves valuable production time, allowing quick switching between shoe models without lengthy preparations. The absence of a glue tray also enhances workplace cleanliness, reducing the risk of contamination or glue-related defects.
Save Time with Rapid Shoe Type Changeover
With the fully automated memory system, the Shibang-9000D stores detailed shoe type settings including lasting sequences, adhesive quantities, and pressure parameters. Operators can quickly recall these programs to switch production from one shoe model to another seamlessly. This rapid changeover capability maximizes machine uptime and allows factories to respond flexibly to changing production demands, reducing lead times and improving delivery schedules.
Labor Savings through Automation and Precision
The precision servo trajectory adhesive feeding system greatly reduces adhesive overflow, minimizing the need for manual cleaning or rework. This significantly lowers labor requirements and improves factory hygiene. The automatic lasting process combined with intelligent glue control means fewer personnel are needed to monitor or intervene during production, allowing companies to optimize workforce allocation.
Cost Reduction by Minimizing Adhesive Waste
Thanks to the servo-controlled adhesive dispensing method, the Shibang-9000D prevents unnecessary glue dripping from the adhesive plate and lasting pincers. By delivering the precise amount of adhesive exactly where required, the machine reduces raw material waste, lowering adhesive consumption and cost. This efficient use of resources also supports environmental sustainability efforts by reducing chemical waste and cleaning requirements.
Fully Intelligent System with Optional IoT Networking
The Shibang-9000D comes equipped with a fully computerized user interface that memorizes all shoe types and process parameters. This allows operators to operate the machine with minimal setup time and maximum repeatability. Furthermore, the machine can be optionally connected to an IoT-enabled network, facilitating remote monitoring, data collection, predictive maintenance alerts, and integration with factory automation systems. This future-proof capability helps manufacturers implement smart factory practices and optimize overall production management.
Technical Specifications and Machine Overview
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Model: Shibang-9000D
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Pincers: 10, designed for strong and even lasting pressure distribution
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Power: 4HP high-efficiency motor providing stable and consistent power for all operations
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Heating Power: 2.5 kW to maintain optimal adhesive temperature, ensuring proper glue activation and bonding
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Oil Pressure: 60 kg/cm², delivering consistent pressure to secure lasting without damaging the shoe materials
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Productivity: Capable of lasting 1500-1600 pairs per 8-hour shift, increasing factory throughput and efficiency
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Oil Filling Capacity: 140 liters, designed for long,g continuous production runs without frequent refilling
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Machine Dimensions: 2100 mm (Length) × 1200 mm (Width) × 2000 mm (Height), compact footprint for easy integration into production lines
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Packing Size: 2200 mm × 2300 mm × 2150 mm, optimized for secure transportation and installation
Benefits in Shoe Manufacturing Operations
Enhanced Productivity and Efficiency
The Shibang-9000D’s intelligent design and automated operation substantially increase production line efficiency. By eliminating manual glue tray maintenance and minimizing setup times through stored shoe programs, the machine helps factories boost output with fewer interruptions. Rapid shoe type changes ensure high flexibility in meeting diverse customer demands without sacrificing speed.
Consistent Quality and Superior Lasting Results
Precision servo controls, combined with visual locus adhesive guidance, guarantee uniform glue application and lasting pressure. This consistency produces shoes with a superior finish, strong bonding, and enhanced durability. Particularly for sensitive shoe types such as pointed-toe women’s shoes and soft midsoles, the Shibang-9000D ensures that lasting is flawless without deforming delicate components.
Labor Cost Optimization
Automation reduces dependency on manual labor in critical, lasting steps. By minimizing glue overflow and the associated cleanup work, the machine allows factories to streamline workforce deployment, reduce fatigue, and focus labor efforts on other value-added tasks. The ergonomic design further improves operator safety and comfort.
Material and Cost Savings
The efficient glue pen feeding mechanism prevents wasteful adhesive use and keeps the workplace cleaner, reducing material costs and maintenance expenses. The no-glue tray system also eliminates glue tray replacements and disposal costs. Together, these factors contribute to a lower cost of production and improved profitability.
Future-Ready Smart Manufacturing
With optional IoT networking capabilities, the Shibang-9000D enables seamless integration into smart factory ecosystems. Manufacturers can monitor machine status remotely, collect production data for analysis, and perform predictive maintenance to avoid downtime. This connectivity empowers factories to optimize production scheduling, reduce operational risks, and maintain consistent product quality.
Suitable Applications
The Shibang-9000D is ideal for footwear manufacturers specializing in:
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Women’s Fashion Footwear: Particularly effective for pointed-toe and delicate shoe styles requiring precise adhesive application.
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Sports and Casual Shoes: Perfect for shoes with soft or flexible midsoles, maintaining integrity and comfort.
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Leather and Synthetic Footwear: Compatible with a wide range of adhesives used for bonding different materials.
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Children’s and Safety Shoes: Ensures durable bonding while meeting safety standards.
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Mass Production Environments: Designed for factories aiming to maximize output with minimal manual intervention.
Operational Workflow
The lasting process on the Shibang-9000D involves several streamlined stages designed for speed and precision:
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Preparation: Shoe components and lasts are positioned on the machine, aligned for accurate adhesive application and lasting.
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Adhesive Dispensing: The servo-driven adhesive pen applies glue following a programmed trajectory, guided by visual locus tracking to ensure perfect coverage without overflow.
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Toe Lasting: The machine’s pincers apply uniform pressure, lasting the upper around the last securely and precisely.
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Curing: The adhesive sets under controlled heat and pressure to form a strong bond.
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Automatic Program Recall: Once completed, the machine advances automatically to the next shoe, or operators can select a new shoe type program instantly for rapid changeover.
The Shibang-9000D Computerized Lasting Machine is a breakthrough in footwear manufacturing technology, delivering unmatched precision, efficiency, and reliability in cementing and toe lasting processes. Its intelligent servo control, visual locus adhesive feeding, and no-glue tray design collectively enhance product quality while reducing labor and material costs. With a user-friendly computerized interface, extensive shoe type memory, and optional IoT connectivity, the Shibang-9000D equips shoe factories for modern, flexible, and smart production environments. Whether producing delicate women’s shoes, robust casual footwear, or specialized safety shoes, this machine ensures every pair achieves the highest standards of durability and finish.
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