Computer Automatic Pattern Sewing Machine SB-6040S/4030S
MACHINE NAME: COMPUTER AUTOMATIC PATTERN SEWING MACHINE
MODEL NO: SB-6040S/4030S
BRAND: SHIBANG
FEATURES
- Adopting servo control and textile feed decice with enhanced rigidity, thus, highwxqusite patterns can be sewed, even while sewing with high speed or sewing thick tactile’s, bad stitches and deviation problems which often occur to comp. machines would not exist.
- Exquisite stitches, reliable floriation sewing
- Highest sewing speed 2,700rpm (using the stitch length of 3.5mm).
- Strong frame needle penetrating power.
- Low power consumption, economical and practical.
- Using big presser foot of two steps descending to easily position the textiles.
TECHNICAL PARAMETER
- Max sewing speed : 2700-3000rpm
- Sewing Area : 600x400-400x300
- Max Stich Length : 0.05-12.7mm
- Meddle Feed : DPx5 -18-22#
- Supply Voltage : 220V
- Rated Power : 500W
- Air pressure : 0.5Mpa1.8L/min
- Press foot height : 30mm
The Shibang 6040S and 4030S direct drive industrial sewing machines represent a breakthrough in high-efficiency, precision-driven textile manufacturing. Engineered to meet the demanding needs of modern production lines, these machines combine advanced direct drive motor technology with robust mechanical construction to deliver exceptional stitching quality, speed, and operational reliability. Designed for a variety of materials, including leather, fabrics, synthetic textiles, and technical composites, the 6040S/4030S series provides unmatched versatility for industries ranging from footwear manufacturing to automotive upholstery, fashion apparel, and industrial textile production.
Design and Build Quality
Robust Industrial Construction
The Shibang 6040S and 4030S machines are built with durable, high-grade materials, including cast aluminum and steel components, ensuring long service life even under heavy-duty industrial use. The machines feature reinforced frames and precision-engineered parts to minimize vibration and wear, resulting in consistent stitching quality and reduced downtime.
Compact and Ergonomic Form Factor
Despite their powerful performance, the 6040S and 4030S maintain a compact footprint to fit seamlessly into busy production environments. Ergonomically designed controls and easy-access maintenance points enhance operator comfort and efficiency, reducing fatigue during extended operation.
Direct Drive Motor Technology
Energy Efficiency
At the core of these machines lies an advanced direct drive motor system that eliminates traditional belt drives, reducing mechanical energy loss. This results in lower power consumption, cost savings on electricity, and a quieter operation compared to conventional servo motors.
High Torque and Precision Control
The direct drive system provides high torque even at low speeds, enabling precise needle penetration and consistent stitch formation across thick or layered materials. This technology also allows instant start and stop capability with minimal vibration, improving stitch accuracy and machine longevity.
Performance Features
High-Speed Stitching
The Shibang 6040S and 4030S deliver impressive maximum sewing speeds up to 5500 stitches per minute, significantly boosting productivity. The machines maintain stitch quality at high speeds, making them ideal for mass production environments.
Programmable Stitch Patterns
Equipped with user-friendly interfaces, these models allow operators to program and store complex stitch patterns. This flexibility supports customized stitching designs such as decorative topstitching, reinforced seams, and functional quilting.
Automatic Thread Trimming and Tension Control
Automatic thread trimming enhances workflow efficiency by eliminating manual cutting after each seam, while intelligent tension control systems adjust thread tension dynamically to maintain stitch integrity regardless of material thickness.
Material Compatibility and Applications
Versatile Material Handling
The 6040S and 4030S excel in handling a wide range of materials:
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Leather: From thin to heavy hides, ideal for shoe uppers, bags, and upholstery.
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Fabrics: Cotton, polyester, denim, and blends are used in garments and home textiles.
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Technical Textiles: Materials used in automotive interiors, sports equipment, and industrial products.
Industry Applications
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Footwear Manufacturing: Precision stitching for shoe uppers, midsoles, and linings.
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Apparel Production: Fast and consistent sewing for fashion and workwear.
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Automotive: Durable seam creation for seat covers, airbags, and interior panels.
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Furniture and Upholstery: High-strength stitching for sofas, chairs, and cushions.
Technical Specifications
Direct Drive Servo Motor
5000
DPx5, 135x17
0.1 mm – 5 mm
Up to 10 mm
Yes
Yes
Approx. 500W
42 kg
620 × 350 × 480 mm
| Shibang 6040S | |
|---|---|
| Direct Drive Servo Motor | |
| 5500 | |
| DPx5, 135x17 | |
| 0.1 mm – 5 mm | |
| Up to 12 mm | |
| Yes | |
| Yes | |
| Approx. 550W | |
| 45 kg | |
| 680 × 360 × 500 mm |
User Interface and Control Systems
Touchscreen Control Panel
An intuitive touchscreen panel allows operators to quickly select stitch programs, adjust parameters, and monitor machine status. Real-time feedback and error notifications enhance operational safety and reduce machine downtime.
Connectivity and Automation
The machines support connectivity options for integration into smart factory systems, enabling remote monitoring, predictive maintenance alerts, and production data analytics.
Maintenance and Durability
Simplified Maintenance
Shibang designed the 6040S and 4030S with easy access to critical components, reducing maintenance time. Quick-change needles, accessible lubrication points, and modular parts ensure minimal disruption during service.
Long Service Life
High-quality components combined with direct drive motor technology reduce wear and tear, extending the lifespan of key parts such as belts, gears, and motors.
Benefits and Competitive Advantages
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Cost Savings: Reduced energy consumption and labor costs with automation.
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Precision and Quality: Consistent stitch quality across various materials and thicknesses.
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Increased Productivity: High-speed sewing with minimal setup time.
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Operator-Friendly: Easy programming and ergonomic design reduce training and fatigue.
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Environmentally Friendly: Low noise and emissions contribute to safer work environments.
Comparison with Other Models
Compared to traditional belt-driven industrial sewing machines, the Shibang 6040S and 4030S offer:
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Enhanced motor efficiency.
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Reduced maintenance needs.
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Superior control over stitch precision.
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Faster start-stop response.
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Better integration with automation systems.
Customer Use Cases and Testimonials
Footwear Manufacturer
Our production efficiency increased by 30% after switching to the Shibang 6040S. The direct drive motor provides smooth operation even with thick leather uppers.
Upholstery Factory
The programmable stitch patterns allowed us to diversify product offerings without extra tooling, saving both time and money.
Safety Features
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The emergency stop button is accessible on the control panel.
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Overload protection to prevent motor damage.
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Safety shields are placed around moving parts to protect operators.
Training and Support
Shibang offers comprehensive training programs, including on-site setup, operator training, and troubleshooting workshops. Ongoing technical support ensures minimal disruption and maximized machine uptime.
Environmental Impact
The direct drive design reduces power consumption and noise pollution, contributing to a greener manufacturing footprint. Use of recyclable materials in machine components aligns with sustainability goals. The Shibang 6040S and 4030S Direct Drive Industrial Sewing Machines are the ideal choice for manufacturers demanding speed, precision, and durability. Their advanced technology, versatile applications, and operator-friendly design make them indispensable tools in modern textile and leather production.
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