MACHINE NAME: COMPUTER THREE NEEDLE FIVE THREAD TIGHT SEWING MACHINE 

MODEL NO: SB-500-01D

BRAND: SHIBANG

FEATURES

The machine is a platform body, with mechanical and electrical integration system design, to complete the automatic tangent, automatically raise the presser foot, automatic stop needle and a series of actions can be used for both sides of the decorative seam, for a variety of decoration, to meet the high Quality and diversification of the sewing effect.

TECHNICAL PARAMETER

The Shibang-500-01D Computer Three is a sophisticated and intelligent packaging solution that integrates advanced computer control technology with precision mechanical engineering to deliver a highly efficient, reliable, and versatile packaging process. Designed to meet the demanding needs of modern industrial production lines, this model exemplifies the synergy of automation, accuracy, and user-centric operation in the packaging industry.Built for manufacturers and packagers who require consistent quality, speed, and flexibility, the Shibang-500-01D Computer Three stands out by offering an innovative approach to packaging control and customization. It is tailored for sectors where precision and reproducibility are paramount, including food and beverage, pharmaceuticals, electronics, and industrial manufacturing.

Intelligent Computer Control System for Precision Packaging

Central to the Shibang-500-01D is its cutting-edge computer control unit that governs every aspect of the packaging process. The embedded microprocessor employs real-time data processing algorithms to regulate timing, temperature, pressure, and motion with exceptional accuracy.Operators interact with the machine via a full-color touchscreen interface that presents a clear, intuitive graphical user interface. This interface not only streamlines machine setup and operation but also facilitates comprehensive monitoring and diagnostics. Users can easily select pre-programmed packaging recipes or create new customized programs to match specific packaging materials and product types.The computer control system enhances reproducibility by ensuring that every package is subjected to the exact same parameters, reducing variability and minimizing human error. It also supports data logging and export capabilities for production traceability, quality assurance, and regulatory compliance.

High-Speed and High-Accuracy Operation

The Shibang-500-01D Computer Three is engineered to combine speed with precision. The machine utilizes servo-driven mechanical components that enable rapid, smooth, and accurate movements throughout the packaging cycle. This translates to significantly increased throughput without compromising sealing quality or vacuum integrity.The sealing head, controlled by the computer system, adjusts sealing temperature and time in real-time to adapt to fluctuations in material thickness or environmental conditions. This dynamic adjustment prevents under- or over-sealing, which could lead to package failure or product spoilage.With cycle times optimized by the computer’s intelligent scheduling algorithms, the machine achieves high output rates suitable for medium to large-scale production environments, meeting strict deadlines while maintaining consistent quality.

Multi-Function Packaging Capabilities

The Shibang-500-01D Computer Three is a versatile packaging powerhouse capable of performing multiple packaging functions within a single integrated system. These functions include vacuum sealing, gas flushing, sealing-only modes, and partial vacuum applications.

• Vacuum Sealing: Removes air from packaging to protect products from oxidation, microbial growth, and moisture damage.

• Gas Flushing: Injects inert gases such as nitrogen into the package to replace oxygen, extending shelf life further, particularly for highly perishable goods.

• Sealing-Only Mode: Useful for applications requiring simple heat sealing without vacuum or gas flushing.

• Partial Vacuum Mode: Maintains some residual air in the package to protect fragile items that may be crushed by full vacuum.

The system allows operators to customize each cycle mode via the computer interface, ensuring optimal packaging conditions tailored to specific products and materials.

Modular Design for Easy Integration and Customization

One of the standout features of the Shibang-500-01D is its modular design philosophy. The machine’s components are arranged in a flexible configuration that enables seamless integration into existing production lines or new packaging cells.The modular framework facilitates quick adaptation for different bag sizes, sealing bar lengths, and vacuum chamber configurations, catering to diverse packaging requirements without extensive retrofitting.Additionally, the system supports optional modules such as automatic bag feeders, conveyor interfaces, barcode scanners, and labeling units. This modularity empowers manufacturers to create highly automated packaging solutions customized to their unique operational workflows.

Robust and Durable Mechanical Construction

Reliability and longevity are key considerations in the design of the Shibang-500-01D. The machine’s frame and functional components are constructed from high-grade stainless steel and reinforced alloys, providing superior resistance to corrosion, wear, and mechanical stress.This robust construction ensures consistent operation in demanding industrial environments, including those with elevated humidity, temperature variations, and particulate exposure.Critical parts such as sealing bars, vacuum chambers, and moving assemblies undergo precision machining and surface treatments to minimize friction, wear, and maintenance requirements.The machine’s overall build quality reduces downtime, extends service intervals, and lowers total cost of ownership.

Advanced Sealing Technology for Airtight Packaging

The sealing system of the Shibang-500-01D features precision-engineered heating elements combined with pressure control mechanisms to deliver airtight, tamper-proof seals.Sealing bars are designed with optimized geometry to apply uniform heat and pressure along the entire seal length. The system can accommodate various sealing materials, including polyethylene, laminated barrier films, and specialized multi-layer packaging substrates.The intelligent computer control adjusts heating power and sealing time dynamically based on feedback from temperature sensors, ensuring seals are strong without damaging the packaging material.This advanced sealing technology guarantees package integrity, essential for food safety, pharmaceutical protection, and electronics preservation.

High-Performance Vacuum Pump System

Integral to the machine’s vacuum packaging capability is its high-performance vacuum pump, selected to provide rapid air evacuation and stable vacuum levels.Depending on configuration, the Shibang-500-01D employs either oil-sealed rotary vane or advanced dry vacuum pumps, each engineered for longevity, low noise, and energy efficiency.The vacuum system is finely tuned by the computer control unit to maintain optimum vacuum pressures and regulate pump operation, thus reducing energy consumption and mechanical wear.Additional filtration systems protect the vacuum pump from particulate contamination and moisture ingress, ensuring reliable and maintenance-friendly performance.

User-Centric Safety Features

Safety is paramount in the design of the Shibang-500-01D Computer Three. The machine incorporates multiple safety features that protect operators while ensuring compliance with international safety standards.Safety interlocks prevent the machine from operating unless the vacuum chamber lid or sealing head is securely closed, minimizing the risk of injury.Emergency stop buttons are strategically located to enable rapid shutdown in emergencies.Transparent chamber lids and protective covers offer visibility without exposing operators to moving parts or heat.The machine meets CE, UL, and ISO safety certifications, providing peace of mind for operators and facility managers.

Comprehensive Data Logging and Connectivity

In modern manufacturing environments, data collection and connectivity are vital for optimizing production and maintaining quality control. The Shibang-500-01D supports advanced data logging of key process parameters including vacuum pressure, sealing temperature, cycle duration, and error events.This data can be stored locally or transmitted via Ethernet, USB, or wireless networks to centralized Manufacturing Execution Systems (MES) or Quality Management Systems (QMS).The system supports remote monitoring and diagnostics, allowing technical support teams to troubleshoot issues promptly and reduce downtime.These connectivity features align the Shibang-500-01D with Industry 4.0 principles, enhancing transparency and operational efficiency.

Versatile Application Scope

The Shibang-500-01D Computer Three is highly adaptable to a wide array of packaging applications:

• Food Industry: Ideal for vacuum sealing fresh and processed meats, seafood, dairy, bakery, ready meals, snacks, and nuts to extend freshness and prevent contamination.

• Pharmaceuticals: Secures sterile medical instruments, tablets, powders, and consumables in contamination-free packaging.

• Electronics: Protects sensitive components, circuit boards, and semiconductors against moisture and oxidation.

• Industrial Goods: Packages tools, hardware, spare parts, and assemblies requiring corrosion protection.

• Consumer Products: Suitable for cosmetics, apparel accessories, and specialty goods needing high-quality packaging presentation.

This versatility makes it a preferred solution across multiple sectors seeking consistent packaging performance.

Maintenance-Friendly Design and Support

Minimizing downtime and simplifying maintenance are core design goals of the Shibang-500-01D. Key components such as vacuum pumps, sealing bars, heating elements, and control electronics are easily accessible for inspection, cleaning, and replacement.The intelligent control system provides self-diagnostics and predictive maintenance alerts, helping operators identify issues before failures occur.Shibang offers comprehensive after-sales support, including on-site service, spare parts supply, training, and technical consulting, ensuring customers maximize their machine’s lifespan and operational efficiency.

Energy Efficiency and Environmental Responsibility

The Shibang-500-01D Computer Three incorporates energy-saving technologies to reduce operational costs and environmental impact. Intelligent vacuum pump control and optimized cycle management minimize power consumption.The precise computer control system avoids overheating and unnecessary sealing duration, conserving energy.Durable construction reduces waste and extends equipment life, supporting sustainable manufacturing practices.The machine supports a wide range of recyclable packaging films, aiding customers in their environmental stewardship goals.

The Shibang-500-01D Computer Three is an advanced, intelligent vacuum packaging machine engineered to deliver precise, efficient, and flexible packaging solutions. Its computer-driven control system, robust mechanical design, and versatile capabilities make it ideal for high-demand industrial environments.Combining fast cycle times with exacting control over vacuum, sealing, and gas flushing parameters, the Shibang-500-01D maximizes throughput without compromising quality or reliability.The machine’s user-friendly interface, comprehensive safety features, and connectivity options ensure ease of use and integration into modern production ecosystems.Suitable for food, pharmaceutical, electronics, and industrial applications, the Shibang-500-01D represents a future-ready packaging investment that boosts productivity, safeguards product integrity, and supports sustainable manufacturing.