MACHINE NAME: ELECTRONIC AUTOMATIC GLUING HAMMER LEVELING MACHINE 

MODEL NO: SB-298-1

BRAND: SHIBANG

FEATURES

• The vibration function makes the upper to be fluently, and avoid the vibration in future process
• The strap is with thermoplastic glue, so no need to making glue again by hand Auto cutting function making it possible to control the Length of strap automatically, so it saves not only strap but also time and labor.
• PLC system, fulfill the requirement of various of products. The micro display makes the operation to be simple and stable.
• Double driver and double step motor control system making the speed up/down to be stalely and fluently. When making some special material, the 5pe Ed difference to be adjusted at random, it is especially good for the flexible materials and male it highly attaching.

TECHNICAL PARAMETER

1. Model                      : SB-298-1
2. Voltage                    : 220V
3. Motor Power            : 0.25Kw
4. Packing weight        : 155Kg
5. Net weight              : 110Kg
6. Folding width          : 3-8mm
7. Packing Dimension  : 1330x680x1330mm
8. Machine Dimension : 1200x550x1280mm

The Shibang-298-1 Microcomputer Fully packaging machine embodies the pinnacle of automation and precision in modern packaging technology. Designed to meet the rigorous demands of various industries, this fully microcomputer-controlled system seamlessly integrates advanced hardware and intelligent software to deliver exceptional packaging quality, efficiency, and reliability. It offers an array of innovative features that make it an indispensable asset in the production lines of food, pharmaceuticals, electronics, and many other sectors.This machine’s microcomputer control system provides a comprehensive suite of programmable parameters and automated functions that enable precise control over every stage of the packaging process. The Shibang-298-1 Microcomputer Fully stands out for its superior adaptability, high-speed operation, and user-friendly interface, all built within a robust, hygienic, and safe structural framework.

Fully Integrated Microcomputer Control System for Precision Packaging

At the heart of the Shibang-298-1 lies a sophisticated microcomputer control system that manages the entire packaging cycle with unmatched accuracy and repeatability. This system replaces conventional relay and analog controls with digital microprocessing technology, allowing for real-time monitoring and adjustment of key parameters such as vacuum level, sealing temperature, sealing time, gas flushing, and cooling periods.The microcomputer ensures that the packaging process is consistently optimized for different product types and packaging materials. Its programming flexibility allows users to customize and store multiple packaging recipes, making changeovers quick and error-free. This feature is particularly beneficial for manufacturers handling multiple product lines or frequent batch changes.The system’s precision control minimizes packaging defects like incomplete seals, air leakage, or over/under sealing, thereby enhancing product safety and shelf life. In addition, it offers detailed data logging capabilities, facilitating quality control and traceability in regulated industries.

Advanced Touchscreen Interface for Easy Operation and Monitoring

Complementing the microcomputer control unit is a large, full-color touchscreen display that serves as the user interface. Designed for intuitive operation, the interface presents clear menus, graphical process indicators, and real-time parameter readouts.Operators can effortlessly navigate through settings, select preset programs, or input new parameters with minimal training. The touchscreen also features on-screen alerts and diagnostic messages, enabling rapid identification and troubleshooting of issues.Access to detailed operational data, such as vacuum curve graphs, sealing temperature trends, and cycle counts, supports informed decision-making and production optimization.Furthermore, the interface supports multi-language options, allowing diverse workforces to interact with the machine efficiently and safely.

High-Precision Vacuum Chamber and Sealing System

The Shibang-298-1 features a meticulously engineered vacuum chamber designed to provide uniform vacuum conditions, crucial for optimal packaging performance. Constructed from high-grade stainless steel with smooth, polished surfaces, the chamber resists corrosion and facilitates easy cleaning, meeting strict hygiene standards.The chamber lid is equipped with a transparent acrylic or tempered glass window, enabling visual inspection of the packaging process without interrupting operation. Hydraulic or pneumatic-assisted lid opening and closing mechanisms ensure smooth, safe, and efficient cycle transitions.Within the chamber, the sealing system boasts a highly reliable sealing bar equipped with precision heating elements and temperature sensors. This system dynamically adjusts heat distribution and sealing pressure according to programmed parameters, ensuring consistent, airtight seals even with varying packaging materials and thicknesses.The sealing bars are designed for quick replacement and routine maintenance, minimizing downtime and maximizing productivity.

Enhanced Vacuum Pump System for Rapid Air Evacuation

A critical component of the Shibang-298-1’s packaging performance is its state-of-the-art vacuum pump system. Depending on configuration, the machine utilizes oil-sealed rotary vane pumps or advanced oil-free dry vacuum pumps, both selected for durability, efficiency, and low noise operation.

The vacuum pump delivers fast and thorough air removal from the packaging chamber, achieving vacuum levels that extend product shelf life by preventing oxidation and microbial growth.The pump operation is finely regulated by the microcomputer control system, which adjusts running speed and vacuum duration based on real-time feedback from vacuum sensors. This results in energy savings, reduced mechanical wear, and consistent vacuum quality.To protect the pump from moisture and particulate contamination, the system includes multi-stage filtration and moisture separators, contributing to long service life and minimal maintenance.

Gas Flushing and Modified Atmosphere Packaging (MAP) Capabilities

The Shibang-298-1 Microcomputer Fully is equipped with optional gas flushing modules that enable modified atmosphere packaging (MAP), an advanced packaging technology widely used to extend the freshness of perishable products.Through controlled injection of inert gases such as nitrogen or carbon dioxide, the system replaces oxygen within the package, significantly slowing spoilage and oxidation processes.Gas flow rate, timing, and composition are precisely regulated by the microcomputer, ensuring that each package receives the optimal atmosphere for product preservation.This functionality is invaluable for packaging fresh meats, seafood, dairy, fruits, vegetables, and pharmaceuticals, offering manufacturers the ability to meet higher quality standards and reduce product losses.

Multi-Program Memory for High Efficiency and Flexibility

With the Shibang-298-1, operators benefit from an extensive library of memory-stored packaging programs. The microcomputer control system can save dozens of unique packaging recipes, each containing settings for vacuum time, sealing temperature and duration, gas flushing parameters, and cycle speed.This feature enables rapid switching between different products without the need for time-consuming manual adjustments, reducing downtime and production errors.The ability to recall programs instantly ensures that the packaging conditions remain consistent across batches, supporting stringent quality assurance requirements.Such flexibility makes the Shibang-298-1 ideally suited for diverse manufacturing environments where product variety and batch sizes fluctuate regularly.

Robust and Hygienic Structural Design

The machine’s chassis and external panels are constructed from premium-grade stainless steel, providing outstanding resistance to corrosion, rust, and mechanical wear.The polished stainless steel surfaces are smooth and easy to sanitize, helping manufacturers maintain compliance with food safety, pharmaceutical, and medical packaging standards.The white-coated finish on key components further enhances the machine’s corrosion resistance and allows for easier visual inspection during cleaning and maintenance.Rounded corners, minimized gaps, and the absence of exposed fasteners contribute to a hygienic design that reduces bacterial accumulation and simplifies cleaning protocols.

Safety Features to Protect Operators and Equipment

Safety is paramount in the Shibang-298-1’s design, which incorporates multiple layers of protection to ensure operator well-being and machine integrity.Safety interlocks prevent the vacuum cycle from starting unless the chamber lid is fully closed and locked, eliminating the risk of accidental operation.Emergency stop buttons positioned at strategic locations allow for immediate machine shutdown in case of emergencies.The transparent lid provides physical protection while enabling operators to visually monitor the packaging process without exposure to moving or heated parts.Overload protection systems guard electrical components and motors from damage caused by electrical faults or mechanical jams.Thermal sensors prevent overheating of heating elements, reducing fire risks and extending equipment lifespan.Together, these safety systems ensure secure and compliant operation under a wide range of working conditions.

Intuitive Maintenance and Troubleshooting

The Shibang-298-1 Microcomputer Fully is engineered for ease of maintenance and rapid troubleshooting to maximize machine uptime.The microcomputer control system includes comprehensive diagnostic functions that monitor critical machine components and alert operators to maintenance requirements before failures occur.Components such as vacuum pumps, filters, sealing bars, and temperature sensors are readily accessible and designed for straightforward replacement.The machine supports remote diagnostics and software updates, enabling technical teams to provide prompt support and keep the system running optimally.Regular maintenance schedules can be programmed into the control system to remind operators and maintenance staff of necessary interventions.

Energy Efficiency and Environmental Considerations

The Shibang-298-1 incorporates multiple features aimed at reducing energy consumption and environmental impact.Its vacuum pump system utilizes intelligent speed regulation, adjusting power based on actual vacuum needs, thereby minimizing electricity use without compromising performance.Dynamic temperature control optimizes heating element power, preventing excess energy waste.The use of corrosion-resistant materials extends component life and reduces the frequency of replacements and associated waste.In addition, the machine supports the use of environmentally friendly packaging films, including biodegradable and recyclable materials, helping manufacturers meet sustainability goals.

Versatile Applications Across Industries

Thanks to its flexible microcomputer control and adaptable mechanical design, the Shibang-298-1 Microcomputer Fully is suitable for a broad array of industries and packaging requirements.

• Food Industry: Vacuum packaging of meats, seafood, dairy, baked goods, vegetables, fruits, nuts, and ready meals, ensuring freshness and extended shelf life.

• Pharmaceuticals and Medical Devices: Secure packaging of sterile instruments, tablets, powders, and sensitive consumables requiring contamination-free conditions.

• Electronics: Protection of delicate electronic components from moisture, dust, and oxidation.

• Cosmetics and Consumer Goods: Packaging of beauty products, textiles, and other retail items with attractive and protective sealing.

• Industrial Products: Packaging of precision parts, hardware, and tools that require protection during transport and storage.

The machine’s flexibility and reliability make it an ideal choice for manufacturers looking to consolidate packaging operations with one multi-functional system.

Customization and Integration Options

Understanding the diverse needs of modern production lines, the Shibang-298-1 is designed to be highly customizable and easy to integrate with existing systems.Optional features such as barcode readers, date coding, automatic bag loaders, and conveyors can be incorporated to streamline operations and automate workflows.The machine supports communication protocols for integration with factory automation and supervisory control systems (SCADA), enabling centralized monitoring and control.Gas flushing modules, nitrogen injection systems, and other advanced packaging enhancements can be added to meet specific product preservation requirements.This scalability ensures that the Shibang-298-1 remains a future-proof investment adaptable to evolving manufacturing demands.

The Shibang-298-1 Microcomputer Fully packaging machine is a state-of-the-art solution that combines fully microcomputer-controlled automation with rugged mechanical design and versatile functionality. Its advanced features include precise vacuum control, dynamic sealing regulation, comprehensive safety systems, and user-friendly operation, making it suitable for a wide range of products and industries.This machine empowers manufacturers to achieve consistent, high-quality packaging at increased speeds, while reducing waste, energy consumption, and downtime. Its modular design and extensive programmability make it a highly flexible and scalable asset for modern production environments.With the Shibang-298-1, companies gain a reliable, efficient, and hygienic packaging system capable of supporting stringent quality standards and enhancing product shelf life.