MACHINE NAME: DIRECT DRIVE SYNCHRONOUS COLUMN HERRINGBONE SEWING MACHINE 

MODEL NO: SB-2552D

BRAND: SHIBANG

FEATURES

• Stable pendulum needle mechanism.
• Upper and lower feed.
• Direct motor, upper & lower feed.
• Automatic lubrication system ensures the machine runs better and longer.
• Easey to repair by opening the head's cover.
• 3&4 stitch enhance stitch force on material.
• Large hook& bobbin.

TECHNICAL PARAMETER

1. Max. sewing speed     : 2500rpm
2. The foot to promote  : 7mm
3. Stitch length             : 5mm
4. Pin no                       : DPx17

In the highly competitive world of footwear manufacturing, automation, speed, and precision are not just advantages—they are absolute necessities. The Shibang-2552D Direct Drive Lasting Machine represents a new era in shoe production technology. Engineered with state-of-the-art servo control systems, direct drive mechanisms, and intelligent glue application techniques, the 2552D is specifically designed to improve operational efficiency, reduce waste, enhance quality consistency, and lower overall production costs. Whether you are a high-volume manufacturer of fashion-forward women's footwear or a diversified factory seeking multi-style compatibility, the Shibang-2552D offers unmatched performance and functionality. This model is a significant leap from conventional toe-lasting machines, offering cutting-edge features designed for modern, sustainable manufacturing environments.

Key Features of the Shibang-2552D Direct Drive

No Glue Tray Required – Clean, Fast, and Cost-Efficient

One of the hallmark innovations of the Shibang-2552D is its trayless glue application system. Traditional machines use a glue tray that often requires regular replacement, cleaning, and maintenance. The Shibang-2552D eliminates this step by employing a servo-controlled adhesive dispensing pen, which applies glue precisely based on the contours of each shoe. This not only saves time during machine operation but also drastically reduces material waste and minimizes contamination risks, ensuring cleaner production environments. Factories report improved throughput due to faster shoe-type changeovers and less downtime associated with glue tray maintenance.

Five-Axis Visual Servo Adhesive System – Intelligent Application

At the heart of the Shibang-2552D is a five-axis servo-driven visual guidance system. This highly intelligent mechanism controls the adhesive pen’s motion with incredible precision. The five axes enable the pen to adapt its movement dynamically to suit the unique contours of each shoe last. This level of control results in a more accurate adhesive distribution, allowing the machine to handle complex designs like pointed toes, soft midsoles, thinner midsoles, and other fine shoe styles where precise bonding is essential. The visual system scans and memorizes each shoe profile, ensuring each application is consistently accurate, pair after pair.

Servo Direct Drive System – Enhanced Speed and Accuracy

The Direct Drive in the Shibang-2552D refers to its servo motor system, which provides instantaneous response and ultra-precise movement control. Unlike belt-driven or gear-driven machines, direct drive systems offer minimal mechanical lag, better torque transmission, and quieter operation. This results in a machine that responds in real-time to micro-adjustments in shoe type and adhesive application requirements. Manufacturers benefit from fewer mechanical failures, lower maintenance needs, and significantly improved product quality due to better repeatability and accuracy.

Time Saving with Rapid Setup and Shoe-Type Switching

The Shibang-2552D is designed with high-mix, low-volume production in mind. In many shoe factories, changing shoe types often involves mechanical adjustments and recalibrations that consume both time and manpower. This model, however, supports intelligent memory functions that can store parameters for multiple shoe types. Switching from one style to another becomes a matter of a few touchscreen selections. This capability dramatically reduces downtime between production batches and allows operators to execute complex production plans without reprogramming the machine manually each time.

Labor Reduction – Precise Glue Application Eliminates Manual Cleanup

Glue overflow and misapplication are common problems in traditional lasting processes. Not only do these issues result in material waste, but they also require additional staff to clean and rework the bonded area, slowing down production and increasing costs. With the servo trajectory-controlled adhesive pen, the Shibang-2552D delivers accurate glue lines with minimal overflow. This reduces or eliminates the need for post-application cleanup, streamlining your production line and reducing the need for extra manpower.

Cost Saving – Lower Glue Consumption and Fewer Defects

Because glue is applied only where it’s needed—and in the exact amount—the machine helps conserve adhesive over time. With the advanced servo logic system, dripping, smearing, and wastage from overflow are minimized. Many factories report a reduction of 10–30% in glue usage after switching to the Shibang-2552D. This also leads to fewer quality defects, especially in designs where adhesive visibility or misalignment can compromise aesthetics. Better bonding also reduces customer returns and improves brand reputation.

Fully Intelligent Control Interface – Smart and Intuitive Operation

The machine comes equipped with a modern digital control interface, allowing operators to interact with the system via a touchscreen monitor. Key machine operations such as glue application paths, pincer pressure, heating levels, and glue flow rate are all adjustable through an intuitive UI . Furthermore, with optional IOT networking features, factory managers can monitor performance data in real-time, track production metrics, perform remote diagnostics, and ensure smooth production planning with data-driven insights.

Visual Guidance for Complex Shoe Designs

The Shibang-2552D’s integrated vision system enhances the servo mechanism with camera-based path recognition. This ensures that the glue trajectory conforms precisely to the shoe’s toe shape, regardless of complexity. Whether producing high-heeled women’s shoes, slim running shoes, or designer loafers with unorthodox lasts, the machine automatically identifies and follows the ideal glue line path, minimizing human error and inconsistencies.

Advanced Technical Specifications

• Model Name: Shibang-2552D Direct Drive Lasting Machine

• Servo Control Axes: 5-axis intelligent visual glue path mapping

• Pincer Configuration: 9 or more independent pincers, each adjustable to accommodate multiple shoe types and sizes

• Power Requirement: 3HP (standard 380V 3-phase)

• Glue Heating Power: 2.0 kW

• Hydraulic Oil Pressure: Approximately 50 kg/cm², delivering a stable pressing force

• Oil Tank Capacity: 136 liters, ensuring continuous operation with minimal need for refills

• Glue System Type: Visual servo glue pen with no-tray configuration

• Productivity: Up to 1440 pairs per 8-hour shift, depending on shoe style and operator efficiency

• Machine Dimensions: Approximately 1930mm (Length) x 1180mm (Width) x 1915mm (Height)

• Packing Size: Approximately 2050mm x 2330mm x 2125mm

• Net Weight: Approximately 1800kg

• Noise Level: Ultra-quiet operation due to direct drive technology

• Control Interface: High-resolution touchscreen with multi-language support

• Data Storage: Memory for 99+ different shoe styles

• IOT Capability: Optional factory-wide networking and data analytics support

Design and Build Quality

Every component in the Shibang-2552D has been crafted for long-lasting durability, precision, and operator safety. The frame is built from industrial-grade steel, coated with corrosion-resistant finishes to extend machine lifespan in challenging manufacturing environments. Mechanical assemblies are fitted with high-precision bearings and actuators to ensure fluid motion and long operational life. The adhesive pen system is designed for quick cleaning and maintenance, reducing the risk of clogging and minimizing production interruptions. The machine’s footprint has been optimized for space efficiency, making it suitable for both large-scale production facilities and smaller specialty factories.

Environmental and Safety Features

Sustainability and workplace safety are key priorities in modern manufacturing. The Shibang-2552D addresses both:

• Reduced Chemical Exposure: With precision glue application and no open trays, the spread of glue fumes and accidental spills is minimized.

• Energy Efficient: The 2kW heating system uses thermal insulation and efficient heating elements to reduce power consumption.

• Low Noise Output: Direct drive mechanics ensure minimal noise, improving operator comfort over long shifts.

• Safety Shields and Alerts: Equipped with motion-detecting safety shields, emergency stop buttons, and automatic alerts for overheating or pressure loss.

• Eco-Friendly Production: Less glue waste contributes to a lower environmental impact.

Applications and Use Cases

The Shibang-2552D is versatile and adaptable to a wide range of shoe types, including:

• Women’s Pointed-Toe Heels: Ensures clean glue lines without overflow.

• Lightweight and Soft Midsole Footwear: Accurate and pressure-sensitive lasting performance.

• Men’s Dress Shoes: Delivers uniform pressure and high-quality bonding on smooth leather uppers.

• Children’s Footwear: Can be adjusted to handle smaller lasts without compromising accuracy.

• Casual or Fashion Sneakers: Memory settings allow for quick production changes with consistent bonding.

Factories focusing on premium footwear, private label production, or export-quality finishing will benefit tremendously from the precision and adaptability this machine offers.

Operational Benefits

• Increased Daily Output: Up to 1440 pairs per 8-hour shift, depending on the shoe design and operator skill.

• Minimized Human Error: Visual glue guidance and servo control replace subjective manual operation.

• Faster ROI: Reduced glue usage, lower labor costs, and fewer product rejections contribute to faster payback.

• Consistent Product Quality: Repeatable settings and intelligent control ensure every shoe is made to exact standards.

• Adaptability: With memory features and fast parameter switching, the machine adapts easily to seasonal product lines or new models.

Optional Add-Ons and Accessories

To enhance functionality, users can optionally include:

• Remote Monitoring System: Monitor machine performance from a central control room.

• Auto Glue Level Monitoring: Alerts operators when adhesive supply runs low.

• Extended Memory Module: Store over 200 shoe types for highly varied production lines.

• Custom Software Integration: Interface with ERP/MES systems for real-time data sync and production planning.

The Shibang-2552D Direct Drive Lasting Machine is not just a machine—it’s a smart manufacturing investment. For footwear companies aiming to increase their productivity, reduce waste, improve product consistency, and future-proof their production lines, this machine is a game-changer. With a blend of servo motor accuracy, no-tray glue efficiency, intelligent vision-based control, and labor-saving functionality, the Shibang-2552D elevates your lasting process to a whole new level. It’s the ideal choice for businesses seeking scalable, sustainable, and smart manufacturing in the global footwear industry.