MACHINE NAME: DIRECT DRIVE HERRINGBONE SEWING MACHINE 

MODEL NO: SB-1530D/1533D/1534D

BRAND: SHIBANG

FEATURES

• Differential gear wheel body with reeling equipment in it and it's easy to operation and running stable. It can sew in the method of beeline, zigzag, figure and spelling on the thin, medium-thick textile articles. It can be used for making leather products, cases and clothes such as suits, dresses, swimming doles, children’s clothes, bra, shoes, caps, gloves, embroideries, and so on.

TECHNICAL PARAMETER

1. Max. sewing speed     : 2500rpm
2. The foot to promote  : 7mm
3. Stitch length             : 8mm
4. Pin no                       : DPx5

The Shibang-2530 / 2533 / 253X series represents a new generation of advanced lasting machines engineered to meet the demanding needs of modern footwear manufacturing. Designed with a perfect balance of power, precision, and versatility, this series excels in handling a wide range of shoe types and materials, from standard casual and sports shoes to delicate pointed-toe designs, soft midsoles, and ultra-thin soles. Built to deliver maximum efficiency and production quality, the Shibang-2530 / 2533 / 253X machines integrate cutting-edge technology, including multi-axis servo control, precise adhesive application, and robust mechanical components. These features collectively improve bonding quality, reduce adhesive waste, and minimize labor intensity, making the series an essential investment for footwear manufacturers seeking consistent output, reduced downtime, and cost-effective production.

Innovative Adhesive Application and Lasting Technology

The Shibang-2530 / 2533 / 253X machines are equipped with an advanced multi-axis servo adhesive feeding system that ensures highly precise glue application tailored to the shape and style of each shoe. This adhesive system significantly reduces glue overflow and dripping issues common in conventional lasting machines, enabling a neater finish and stronger bonding.

The machines feature a dynamic adhesive pen feeding mechanism controlled by servo motors, which trace the shoe’s contours with high accuracy. This method results in:

• Perfect lasting results on pointed-toe shoes: The precision adhesive application accommodates the sharp angles and narrow toe boxes of women’s pointed-toe shoes, ensuring uniform glue distribution and durable bonding.

• Seamless adhesion for soft and flexible midsoles: By regulating the adhesive volume and placement, the machine prevents deformation or damage to delicate midsoles, supporting comfortable yet long-lasting footwear.

• Efficient handling of thinner midsoles: The system’s fine control supports thin sole materials, avoiding excess adhesive that could affect shoe appearance or performance.

The Shibang series adhesive mechanism eliminates the need for glue trays, streamlining maintenance and reducing machine downtime associated with frequent glue replacement and cleaning.

Time-Saving Design for Enhanced Productivity

Recognizing the fast-paced nature of footwear manufacturing, the Shibang-2530 / 2533 / 253X series incorporates several design innovations that maximize operational uptime and production efficiency:

• No glue tray configuration: By removing glue trays, the machine avoids the time-consuming process of glue replacement and cleaning during shoe style changes, significantly reducing production interruptions.

• Quick shoe type changeover: The intelligent control system stores multiple shoe model settings, including adhesive trajectories, pressure parameters, and lasting sequences. Operators can switch between shoe types swiftly with minimal manual adjustments.

• User-friendly touch interface: Operators can easily select, adjust, and save shoe type configurations through an intuitive touchscreen control panel, facilitating faster setups and minimizing errors.

• High throughput capability: The robust design and optimized adhesive application enable production speeds that meet or exceed industry demands, accommodating up to 1400 pairs per 8-hour shift, depending on model and shoe complexity.

This focus on reducing setup times and streamlining workflow contributes to significant productivity gains, enabling manufacturers to increase output without compromising quality.

Labor Savings and Enhanced Operational Efficiency

The Shibang series is designed to reduce the dependency on skilled labor and minimize manual interventions, which are major cost drivers in shoe production:

• Automated adhesive control: The servo-driven adhesive pen follows a precisely programmed trajectory, eliminating the need for manual glue application and reducing variability caused by operator fatigue or inexperience.

• Reduced adhesive cleanup: By preventing glue overflow and dripping, the machine cuts down on the time and labor required for cleaning adhesive residues from both products and equipment.

• Simplified training: The machine’s smart memory and user-friendly interface lower the learning curve for new operators, allowing rapid onboarding and consistent operation by less specialized staff.

• Ergonomic operation: Designed with operator comfort in mind, the machine’s layout and controls reduce physical strain, supporting longer, more productive work shifts.

These labor-saving features directly translate into lower personnel costs and improved workplace efficiency.

Cost Reduction through Precise Adhesive Use and Durable Construction

The Shibang-2530 / 2533 / 253X machines offer several cost-saving advantages that improve overall manufacturing economics:

• Minimal adhesive waste: Servo-controlled adhesive application ensures glue is used exactly where needed, preventing waste caused by dripping or excessive application on glue plates or shoe surfaces.

• No glue tray expenses: Eliminating glue trays removes recurring costs associated with tray procurement, replacement, and cleaning supplies.

• Reduced maintenance costs: Direct drive motors and fewer mechanical components subject to wear reduce maintenance frequency and associated downtime.

• Energy efficiency: Modern servo motors and optimized heating elements lower power consumption, contributing to lower operating expenses.

• Robust machine build: The machines are engineered for longevity with high-quality materials and precise assembly, reducing repair needs and capital replacement cycles.

Together, these factors provide a sustainable production platform that supports both short-term profitability and long-term cost control.

Intelligent Operation and Industry 4.0 Compatibility

The Shibang-2530 / 2533 / 253X series is engineered to align with modern manufacturing trends, emphasizing automation, data connectivity, and smart production:

• Shoe model memory: The machine’s control system can store and recall multiple shoe types and their associated lasting parameters, enabling rapid changeovers and consistent quality.

• Optional IoT integration: The machines support IoT connectivity options, enabling remote monitoring, performance analytics, and predictive maintenance alerts. This capability enhances operational transparency and supports proactive management.

• Real-time process monitoring: Built-in sensors and cameras provide immediate feedback on machine status, adhesive application accuracy, and pressure consistency, ensuring production remains within optimal parameters.

• Data logging and traceability: Production data can be recorded and exported to support quality control initiatives, audit compliance, and continuous improvement efforts.

• Remote troubleshooting and software updates: IoT-enabled machines allow technical teams to perform diagnostics and apply software improvements remotely, reducing service response times.

This intelligent operation framework positions the Shibang series as an ideal solution for footwear factories transitioning toward smart factory environments.

Comprehensive Technical Specifications Supporting Industrial Demands

The Shibang-2530 / 2533 / 253X series machines combine powerful mechanical and electronic components to meet rigorous industrial requirements:

• Power: Equipped with efficient 3HP or higher servo motors, depending on the model variant, delivering reliable force for lasting operations.

• Heating: Integrated heating elements with power ratings around 2kW maintain stable adhesive temperature, ensuring optimal glue viscosity and bonding strength.

• Hydraulic Pressure: The machines operate under high oil pressure (typically 50kg/cm²), providing a consistent clamping force to secure shoe components firmly during lasting.

• Oil Capacity: Generous oil reservoirs (over 130 liters) ensure prolonged operation between maintenance intervals.

• Dimensions: Sized to fit standard industrial production lines, with typical footprint dimensions around 1900–2000 mm in length, 1100–1200 mm in width, and 1900–2000 mm in height, allowing flexible factory layout planning.

• Throughput: Production capacities vary by model and shoe complexity but generally reach up to 1400 pairs per 8-hour shift.

• Pincers: Configured with 9 or more pincers to hold and manipulate shoe uppers securely, enabling precise alignment and lasting accuracy.

This combination of specifications supports high-volume, continuous production environments where reliability and consistency are paramount.

Durable and Easy-to-Maintain Mechanical Construction

Built for the rigors of industrial use, the Shibang series machines feature a robust construction that reduces downtime and simplifies maintenance:

• Sturdy steel framework: The main chassis and operational components are fabricated from durable steel alloys, ensuring stability and resistance to vibration during high-speed operations.

• Corrosion-resistant adhesive contact parts: Areas exposed to glue and solvents are protected with specialized coatings or manufactured from resistant materials, extending component life.

• Modular component design: Key parts such as servo motors, adhesive pens, hydraulic valves, and sensors are designed for quick access and replacement, minimizing maintenance downtime.

• Glue tray-free internal environment: By eliminating glue trays, internal contamination is reduced, simplifying cleaning routines and extending service intervals.

• Clear maintenance guidelines: The machines come with detailed maintenance schedules and easy-to-follow procedures, supported by technical manuals and training.

Together, these design choices enhance machine uptime, operator safety, and long-term cost savings.

Operator-Friendly Features and Safety Mechanisms

The Shibang series places strong emphasis on operator usability and workplace safety, ensuring smooth and secure operation:

• Touchscreen control panel: Centralized control with a high-resolution touchscreen allows easy parameter setting, troubleshooting, and status monitoring.

• Multi-level safety stops: Emergency stop buttons and interlocks are positioned around the machine, enabling rapid shutdown in case of hazards.

• Protective guards: Moving parts and heated zones are enclosed or shielded to prevent accidental contact and injury.

• Low noise and vibration: The machines operate with reduced noise and vibration levels, contributing to a safer and more comfortable working environment.

• Ergonomic layout: Controls, displays, and adjustment points are ergonomically positioned to minimize operator strain during setup and operation.

These safety and ergonomic features support compliance with industrial safety standards and foster operator well-being.

Versatility Across Diverse Shoe Types and Materials

The Shibang-2530 / 2533 / 253X machines are designed with flexibility in mind, capable of handling a wide variety of footwear manufacturing scenarios:

• Pointed-toe women’s shoes: Precision glue application supports the unique shape requirements of narrow toe boxes.

• Soft midsoles and flexible materials: The controlled adhesive flow prevents damage to sensitive components, preserving shoe comfort and flexibility.

• Thin midsoles and lightweight shoes: Accurate dosing avoids over-gluing that can affect aesthetics and functionality.

• Variety of materials: Capable of working with genuine leather, synthetic leather, textiles, foam, and composite sole materials.

• Specialty shoes: Adaptable to casual, athletic, formal, and specialty designs, supporting a diverse product range within a single production line.

This versatility enables footwear manufacturers to meet varied market demands efficiently without frequent equipment changes.

Environmental Considerations and Energy Efficiency

In line with increasing environmental awareness, the Shibang series machines incorporate features that support greener manufacturing processes:

• Reduced adhesive waste: Precision application minimizes excess glue use, reducing chemical consumption and waste disposal.

• Energy-efficient servo motors: Modern motors and heating elements optimize power usage, lowering factory energy consumption.

• Cleaner production environment: The glue tray-free system minimizes adhesive buildup and airborne particles, improving workplace hygiene.

• Support for sustainable manufacturing: By reducing material waste and energy consumption, the machines help manufacturers achieve sustainability goals and regulatory compliance.

These eco-friendly features contribute to lower operational costs and a positive corporate environmental footprint.

The Shibang-2530 / 2533 / 253X series lasting machines are a technologically advanced solution crafted to boost productivity, precision, and cost-effectiveness in footwear manufacturing. With their innovative servo adhesive application, glue tray-free design, quick shoe-type memory, IoT readiness, and robust construction, these machines empower manufacturers to meet high-volume production goals while maintaining superior quality and operational efficiency. From pointed-toe women’s shoes to soft and thin midsoles, the Shibang series delivers consistent lasting results with minimal labor, reduced waste, and enhanced safety. Their flexibility and intelligent operation make them an ideal fit for modern factories moving toward Industry 4.0 smart manufacturing.