MACHINE NAME: DIRECT DRIVE HORIZONTAL CYLINDER SYNCHRONOUS HERRINGBONE STITCHING MACHINE 

MODEL NO: SB-2528D

BRAND: SHIBANG

FEATURES

• Stable pendulum needle mechanism.
• Upper and lower feed.
• Direct motor, upper & lower feed.
• Automatic lubrication system ensures the machine runs better and longer.
• Easey to repair by opening the head's cover.
• 3&4 stitch enhance stitch force on material.
• Large hook& bobbin.

TECHNICAL PARAMETER

1. Max. sewing speed     : 2500rpm
2. The foot to promote  : 7mm
3. Stitch length             : 8mm
4. Pin no                       : DPx17

The Shibang-2528D Direct Drive lasting machine represents a breakthrough in shoe manufacturing technology, designed to meet the demands of modern production lines that prioritize speed, precision, and adaptability. This state-of-the-art equipment integrates direct drive technology with intelligent control systems to deliver unparalleled performance in lasting various shoe types, including complex designs such as pointed-toe footwear, soft midsoles, and ultra-thin midsoles. With a strong focus on reducing downtime, labor costs, and adhesive waste, the Shibang-2528D Direct Drive machine is engineered to optimize production efficiency while ensuring the highest quality in shoe assembly. Its direct drive mechanism offers smoother and more accurate motion control compared to traditional systems, resulting in enhanced bonding effects and improved overall durability of footwear products.

Direct Drive Technology for Superior Control and Efficiency

At the heart of the Shibang-2528D lies its direct drive system, a modern alternative to conventional belt or gear-driven machines. By using powerful servo motors directly connected to the main components, this technology provides precise control of speed, position, and torque without the mechanical losses and backlash typical of indirect drive methods.

Benefits of the direct drive technology include:

• High Precision Movement: The direct coupling of servo motors ensures instantaneous response and accurate positioning, essential for complex lasting operations requiring delicate adhesive application and consistent pressure.

• Reduced Mechanical Wear: Eliminating belts, chains, and gears minimizes wear and maintenance needs, improving machine reliability and lifespan.

• Energy Efficiency: Direct drive motors operate with higher efficiency, reducing power consumption and lowering operational costs.

• Smooth and Quiet Operation: The absence of intermediary transmission components decreases noise and vibration, creating a better working environment.

• Improved Responsiveness: Instant torque delivery enhances cycle times and allows fine-tuned adjustments during lasting, maximizing quality and throughput.

Advanced Adhesive Application System with Five-Axis Servo Control

The Shibang-2528D is equipped with an innovative five-axis servo adhesive pen feeding method, coupled with visual locus monitoring. This system revolutionizes adhesive application by automating and precisely controlling glue dispensing based on shoe shape and type:

• Visual Locus Guidance: A camera-based monitoring system tracks adhesive paths in real time, dynamically adjusting the pen movement to match shoe contours and designs.

• Five-Axis Servo Control: Allows complex, multi-directional motion of the adhesive pen for perfect glue placement even on challenging areas such as pointed toes and soft midsoles.

• Reduced Adhesive Overflow: The system’s precision reduces glue dripping and overflow, preventing material waste and enhancing the neatness of finished shoes.

• Glue Tray-Free Operation: The absence of glue trays eliminates time-consuming cleaning and replacement, reducing downtime and contamination risks.

• Perfect Bonding Effect: The precise application method ensures superior adhesion, even on thin or delicate midsoles, improving shoe durability and appearance.

Save Time with Fast Shoe Type Switching and No Glue Tray Design

The Shibang-2528D is designed to maximize production uptime and flexibility with features tailored for fast transitions between shoe types:

• No Glue Tray Design: Unlike traditional machines, the Shibang-2528D does not require glue trays, so there’s no need for messy glue replacement or cleaning during shoe type changes.

• Shoe Type Memory: The control system can store multiple shoe models’ settings, including adhesive paths, pressure, and timing, allowing operators to switch models in seconds with no manual recalibration.

• Quick Setup Interface: User-friendly touchscreen controls enable fast selection and modification of parameters, minimizing operator errors and training time.

• Increased Machine Uptime: Reduced setup and cleaning times translate into more hours of active production, enabling manufacturers to meet high order volumes and varying demands.

• Adaptable to Various Designs: Whether working on pointed-toe women’s shoes, soft midsoles, or thin midsoles, the machine quickly adapts without sacrificing quality or speed.

Save Labor Through Automation and Precise Control

By integrating intelligent control and direct drive technology, the Shibang-2528D drastically reduces labor input requirements:

• Automated Adhesive Application: The five-axis servo adhesive pen follows exact paths automatically, eliminating the need for manual glue application or correction.

• Minimized Cleanup: Precise glue control reduces spillage and overflow, significantly lowering the time workers spend cleaning machines or products.

• Consistent Quality Output: Automation ensures every shoe is processed uniformly, reducing the need for post-production inspections and rework.

• Simplified Operation: The intuitive control system allows operators with basic training to run the machine efficiently, freeing skilled workers for other tasks.

• Ergonomic Design: Operator-friendly machine interfaces and safety features help reduce fatigue and enhance workplace safety.

Save Costs by Reducing Adhesive Waste and Maintenance

The Shibang-2528D’s innovative design directly contributes to cost savings across production:

• Efficient Adhesive Use: The servo trajectory adhesive application prevents dripping and over-application, cutting down on wasted glue.

• No Glue Tray Costs: By eliminating glue trays, manufacturers save on tray procurement, replacement, and cleaning expenses.

• Lower Maintenance: Direct drive motors and reduced mechanical wear lower maintenance frequency and costs.

• Energy Savings: Optimized power consumption reduces electricity bills, improving overall profitability.

• Increased Productivity: Faster changeovers and fewer breakdowns improve production output, spreading fixed costs over more units.

Fully Intelligent Operation with Shoe Type Memory and Optional IoT Connectivity

Designed for modern, connected factories, the Shibang-2528D integrates smart control capabilities to enhance production management:

• Shoe Type Memory: Multiple shoe models’ parameters are stored within the machine’s control system, enabling rapid recall and setup without compromising precision.

• IoT Networking (Optional): With IoT integration, manufacturers can monitor machine performance remotely, receive alerts on maintenance needs, and analyze production data to optimize processes.

• Real-Time Monitoring: Sensors and cameras provide constant feedback on machine status, adhesive levels, and operational parameters.

• Predictive Maintenance: Data-driven insights help predict component wear, minimizing unplanned downtime and improving maintenance scheduling.

• Data Logging: Production metrics are recorded for quality control and traceability, supporting continuous improvement initiatives.

Robust Technical Specifications Delivering Reliable Industrial Performance

The Shibang-2528D is built with powerful components and optimized for high-volume footwear manufacturing:

• Model: Shibang-2528D Direct Drive

• Pincers: 9, ensuring a firm grip and precise alignment during the lasting process.

• Power: 3HP motor providing ample power for demanding tasks.

• Heating Power: 2kW heating system for stable adhesive temperature control.

• Oil Pressure: 50kg/cm² hydraulic pressure for secure lasting without damaging shoe materials.

• Oil Filling: 136 liters capacity, supporting extended operation without frequent refills.

• Productivity: Capable of producing up to 1440 pairs in an 8-hour shift, meeting the needs of large-scale manufacturers.

• Machine Dimensions: 1930mm (Length) × 1180mm (Width) × 1915mm (Height), designed for efficient factory space utilization.

• Packing Size: 2050mm (Length) × 2330mm (Width) × 2125mm (Height), ensuring secure transport and easy installation.

Durable Construction and Easy Maintenance for Long-Term Use

The Shibang-2528D features a robust design that ensures durability and minimizes downtime:

• Heavy-Duty Frame: Constructed with high-quality steel to withstand continuous industrial use and provide stable operation.

• Corrosion-Resistant Components: Adhesive contact parts and heating elements are coated or made from materials resistant to glue corrosion and heat damage.

• Modular Design: Key systems like the servo motor, adhesive pen, and hydraulic units are accessible and replaceable without extensive disassembly.

• Low Adhesive Residue: The glue tray-free design keeps internal machine components cleaner, reducing maintenance and prolonging service life.

• Simplified Maintenance Procedures: Routine checks and lubrication points are marked for easy upkeep.

Operator Safety and Ergonomic Considerations

The Shibang-2528D incorporates safety features and ergonomic design elements to protect operators and ensure comfortable use:

• Emergency Stop Buttons: Multiple safety stops are strategically placed for quick shutdown in emergencies.

• Protective Covers: Moving parts and heated components are guarded to prevent accidental contact and injuries.

• Ergonomic Controls: The touchscreen panel and manual inputs are positioned for easy access and reduced operator strain.

• Stable Operation: Low vibration and noise contribute to a safer and more pleasant workplace environment.

• Compliance with Safety Standards: Designed to meet or exceed industry safety regulations, protecting both workers and equipment.

Versatile Applications Across Footwear and Beyond

While optimized for shoe lasting, the Shibang-2528D’s precision and control make it suitable for other industries requiring reliable bonding:

• Footwear Industry: Perfect for applying adhesive and lasting on a variety of shoes, including casual, formal, sports, and specialty designs.

• Soft Midsoles and Thin Materials: Ideal for bonding delicate or flexible midsoles without deformation.

• Synthetic and Composite Materials: Capable of handling synthetic leathers, foam layers, and technical textiles for diversified footwear applications.

• Textile and Apparel Bonding: Can be adapted for use in lamination or bonding processes within fashion and industrial textile manufacturing.

• Automotive and Furniture Upholstery: Suitable for precision bonding of layered materials requiring accurate adhesive control.

Environmental and Energy Considerations

The Shibang-2528D’s design aligns with modern environmental and sustainability goals:

• Minimized Adhesive Waste: Servo precision reduces overuse and spillages, lowering chemical usage and environmental impact.

• Energy-Efficient Motors and Heating: Designed to reduce power consumption without sacrificing performance.

• Cleaner Production Environment: Glue tray-free operation prevents dried glue buildup and airborne contamination.

• Supports Green Manufacturing: Helps manufacturers achieve eco-friendly production standards and certifications.

Comprehensive Support and After-Sales Service

Choosing the Shibang-2528D includes access to extensive support services to maximize machine uptime and performance:

• Installation and Setup Assistance: Professional technicians provide on-site installation and commissioning.

• Operator Training: Hands-on training ensures smooth adoption and operation by factory personnel.

• Regular Maintenance Programs: Scheduled maintenance and inspections to prevent issues before they affect production.

• Remote Support and Diagnostics: Technical support teams can troubleshoot and assist remotely, minimizing downtime.

• Spare Parts Availability: Prompt supply of essential spare parts reduces repair lead times.

The Shibang-2528D Direct Drive lasting machine is a perfect fusion of cutting-edge direct drive servo technology, intelligent adhesive application, and robust industrial design. It delivers exceptional performance for high-volume, high-quality shoe manufacturing environments. By eliminating glue trays, reducing labor and adhesive waste, and offering rapid shoe type changeovers, it provides manufacturers with a significant competitive edge. Whether producing pointed-toe women’s shoes, soft midsoles, or thinner midsoles, the Shibang-2528D ensures perfect adhesive bonding and lasting precision every time. Its IoT readiness and intelligent memory systems future-proof production lines, enabling seamless integration into Industry 4.0 smart factories.