MACHINE NAME: DIRECT DRIVE HORIZONTAL CYLINDER SYNCHRONOUS HERRINGBONE STITCHING MACHINE  

MODEL NO: SB-2528

BRAND: SHIBANG

FEATURES

• Stable pendulum needle mechanism.
  
• Upper and lower feed.
• Direct motor, upper & lower feed.
• Automatic lubrication system ensures the machine runs better and longer.
• Easey to repair by opening the head's cover.
• 3&4 stitch enhance stitch force on material.
• Large hook& bobbin.

TECHNICAL PARAMETER

1. Max. sewing speed     : 2500rpm
2. The foot to promote  : 7mm
3. Stitch length             : 8mm
4. Pin no                       : DPx17

The Shibang-2528 Horizontal Synchronous machine is an advanced, precision-engineered piece of equipment designed to elevate production efficiency and quality in footwear manufacturing, particularly for high-demand, large-scale shoe production lines. Built on the principles of synchronization, precision control, and intelligent automation, this machine expertly handles the complex processes involved in shoe lasting, bonding, and assembly with outstanding speed and accuracy. Ideal for manufacturers looking to optimize their workflow, reduce waste, and improve product consistency, the Shibang-2528 delivers unparalleled performance with a unique horizontal synchronous operation that harmonizes multiple mechanical actions into a smooth, continuous process. Whether processing casual shoes, formal footwear, or specialized designs like pointed-toe women's shoes or flexible midsoles, this machine ensures every pair meets exacting standards.

Cutting-Edge Horizontal Synchronous Operation for Superior Efficiency

The hallmark of the Shibang-2528 is its horizontal synchronous mechanism, designed to coordinate multiple operational components simultaneously. This synchronization optimizes machine cycle times and ensures that each shoe component moves seamlessly through various stages without interruption or delay.

Key benefits of this horizontal synchronous operation include:

• Smooth Continuous Workflow: By synchronizing key operations such as adhesive application, lasting, and bonding, the machine minimizes idle time between steps, boosting throughput significantly.

• Reduced Mechanical Wear: Coordinated motion decreases abrupt starts and stops, extending the lifespan of critical mechanical parts and lowering maintenance requirements.

• Enhanced Precision: Synchronization allows for exact timing control, ensuring adhesive application and lasting are perfectly aligned with shoe positioning for a flawless bond.

• Improved Product Quality: The consistency afforded by synchronous operation reduces defects caused by timing errors, misalignment, or adhesive irregularities.

Intelligent Adhesive Control System with Servo Precision

The Shibang-2528 is equipped with an advanced servo-controlled adhesive application system that provides pinpoint accuracy in glue dispensing. This feature is crucial for achieving high-quality bonding while minimizing adhesive waste:

• Servo-Driven Adhesive Feed: The machine uses servo motors to control the adhesive pen feed, delivering the right amount of glue precisely where it is needed.

• Visual Locus Guidance: Integrated visual monitoring systems track adhesive application paths in real time, ensuring each shoe receives consistent coverage tailored to its design.

• Overflow Reduction: The servo-controlled feed minimizes adhesive dripping or overflow, which not only improves shoe appearance but also reduces cleaning time and waste.

• Glue Tray-Free Operation: The elimination of traditional glue trays enhances hygiene and reduces the risk of glue contamination or drying, ensuring fresh adhesive is always used.

Time-Saving Design for Faster Shoe Type Switching

One of the standout features of the Shibang-2528 is its design focus on reducing downtime during shoe type changes:

• No Glue Tray Switching: With no glue trays to replace or clean, operators can transition between different shoe models swiftly, dramatically increasing machine availability.

• Pre-Programmed Shoe Profiles: The control system memorizes adhesive application patterns, pressure settings, and other parameters for multiple shoe types, enabling instant recall and setup.

• Quick Adjustment Interface: Operators can easily select or modify shoe settings on a user-friendly touchscreen panel, reducing training time and operator errors.

• Higher Production Capacity: By minimizing the changeover time, manufacturers can run smaller production batches economically, catering better to market demands for variety and customization.

Labor Reduction Through Automation and Precision

Reducing labor costs while maintaining high production standards is a critical priority, and the Shibang-2528 addresses this with advanced automation:

• Automated Adhesive Application: The servo trajectory system applies glue accurately and uniformly, removing the need for manual intervention in this process.

• Minimized Cleanup Requirements: Precise glue control significantly reduces spillage and overflow, cutting down the time and manpower needed to clean adhesive residue.

• Consistent Product Quality: Automated control ensures every pair is processed with the same high standard, reducing rework and inspection efforts.

• Operator-Friendly Control: Simplified machine operation allows fewer personnel to manage the machine effectively, freeing skilled workers for other tasks.

Cost Savings With Efficient Adhesive Use and Maintenance

The Shibang-2528’s technology and design provide substantial cost benefits, supporting a more sustainable and profitable manufacturing process:

• Reduced Adhesive Waste: The precise servo feeding system ensures glue is used only where needed, significantly decreasing material consumption.

• Elimination of Glue Tray Costs: Without glue trays, costs associated with replacement, cleaning, and maintenance of trays are eradicated.

• Lower Maintenance Expenses: Less adhesive overflow means reduced adhesive buildup inside the machine, decreasing wear and tear and extending maintenance intervals.

• Energy-Efficient Operation: The system is engineered for optimal power use, helping manufacturers reduce electricity bills and carbon footprint.

Fully Intelligent Control System with IoT Connectivity (Optional)

In line with Industry 4.0 trends, the Shibang-2528 offers comprehensive intelligent features to streamline production management:

• Memory Storage for Multiple Shoe Types: The machine’s control unit can store detailed settings for various shoe models, facilitating instant switches without losing quality or precision.

• IoT Integration: Optional IoT networking capabilities enable remote monitoring, performance analytics, and predictive maintenance alerts, supporting proactive management and minimizing downtime.

• Real-Time Diagnostics and Alerts: Operators receive immediate notifications about operational status, adhesive levels, and potential faults via the digital interface or connected devices.

• Data-Driven Optimization: Machine data collected can be analyzed to optimize production workflows, improve quality control, and reduce costs over time.

Robust Technical Specifications Ensuring Industrial-Grade Performance

Designed for demanding manufacturing environments, the Shibang-2528 combines powerful components and smart engineering for dependable operation:

• Model: Shibang-2528 Horizontal Synchronous

• Pincers: 8, providing a secure grip and precise alignment during bonding.

• Power: 3.5 HP motor delivering sufficient force and smooth performance.

• Heating Power: 2.5 kW heating system, maintaining a consistent adhesive temperature.

• Oil Pressure: 55 kg/cm² hydraulic pressure ensuring firm lasting without damaging materials.

• Oil Filling: 140 liters capacity supporting extended production without frequent refills.

• Productivity: Up to 1500 pairs per 8-hour shift, ideal for high-volume manufacturing.

• Machine Dimensions: 1950 mm (L) × 1200 mm (W) × 1950 mm (H), compact for easy factory integration.

• Packing Size: 2100 mm (L) × 2400 mm (W) × 2150 mm (H), facilitating secure transport and installation.

Durable and Maintenance-Friendly Construction

Reliability and ease of maintenance are critical for production continuity, and the Shibang-2528 excels in these areas:

• Heavy-Duty Steel Frame: Ensures rigidity and resistance to operational stresses, providing a stable working base.

• Corrosion-Resistant Components: Key parts exposed to adhesive and heat are treated for durability and longevity.

• Modular Design: Components such as servo motors, adhesive feed units, and hydraulic systems are accessible for quick inspection and repair.

• Low Adhesive Residue Buildup: The glue tray-free design keeps internal parts cleaner, reducing maintenance time and improving machine lifespan.

Safety Features and Ergonomic Design for Operator Comfort

The Shibang-2528 prioritizes safety and ease of use to create a productive, injury-free working environment:

• Emergency Stop Mechanisms: Multiple emergency stop buttons are placed conveniently around the machine for immediate shutdown.

• Protective Guards: Enclosures and shields prevent accidental contact with moving or hot parts.

• Intuitive Control Interface: Touchscreen and manual controls are designed for minimal operator fatigue and straightforward operation.

• Stable Machine Operation: Low vibration and noise levels reduce workplace stress and allow longer operation periods without operator discomfort.

Wide Application Range and Versatility

While the Shibang-2528 is optimized for footwear production, its versatility allows it to serve diverse bonding needs in other industries:

• Footwear Manufacturing: Perfect for applying adhesive and lasting on a variety of shoe types, including soft soles, leather uppers, and delicate toe shapes.

• Textile Bonding: Can handle lamination and bonding of composite textiles in upholstery and apparel.

• Synthetic Material Assembly: Suitable for fusing layers of synthetic leather and foam in the automotive and furniture industries.

• Technical Fabric Processing: Useful in the production of protective clothing, sports gear, and other performance textiles.

Environmentally Conscious and Energy-Efficient Operation

The Shibang-2528 incorporates features that reduce environmental impact and contribute to sustainable manufacturing practices:

• Precise Adhesive Application: Limits excess glue usage, reducing chemical waste and VOC emissions.

• Energy-Saving Motors and Heating: Designed to minimize power consumption while maintaining performance.

• Cleaner Operation: Glue tray elimination reduces the risk of adhesive drying and airborne contamination.

• Supports Green Manufacturing Initiatives: Helps manufacturers meet environmental regulations and sustainability goals.

Comprehensive Support and Service Package

Investing in the Shibang-2528 comes with dedicated support to ensure smooth operation and long-term reliability:

• Installation and Training: On-site commissioning and operator training included for seamless integration.

• Maintenance Programs: Preventative maintenance schedules and fast response repair services.

• Technical Support: Remote diagnostics and troubleshooting assistance for minimal downtime.

• Spare Parts Supply: Ready availability of key replacement components to ensure quick repairs.

The Shibang-2528 Horizontal Synchronous machine represents the next level in automated shoe manufacturing technology, combining precision, efficiency, and intelligence in one powerful system. Its innovative horizontal synchronous operation harmonizes complex mechanical processes, significantly boosting productivity while maintaining impeccable bonding quality. Designed to minimize adhesive waste, reduce labor, and facilitate quick transitions between shoe types, the Shibang-2528 meets the evolving needs of footwear manufacturers aiming to stay competitive in a demanding global market. Fully equipped with intelligent control and optional IoT connectivity, it supports smart factory integration and data-driven production optimization.