Lining Trimming Machine Shibang-202Z

The Shibang-202Z Lining Trimming machine is a state-of-the-art industrial solution designed to provide high-precision trimming of shoe linings in footwear manufacturing. This machine is engineered for optimal efficiency, accuracy, and ease of operation, making it a vital tool for modern shoe factories that demand superior quality and fast turnaround times. The Shibang-202Z seamlessly combines advanced technology with practical design to streamline the lining trimming process, reducing manual labor and ensuring consistent results.

Key Features of the Shibang-202Z Lining Trimming Machine

• Precision Lining Trimming: The Shibang-202Z is equipped with an advanced cutting mechanism that delivers precise, clean cuts on shoe linings, minimizing material waste and ensuring perfect fit and finish inside the shoe.

• Automatic Alignment System: Integrated sensors and automatic alignment ensure that the lining is correctly positioned before trimming, eliminating errors caused by manual placement and improving consistency across production runs.

• High-Speed Operation: Designed to operate at high speeds without compromising accuracy, the machine supports rapid processing of shoe linings, significantly increasing factory throughput.

• User-Friendly Interface: The machine is equipped with an intuitive control panel that allows operators to easily set trimming parameters, monitor the process, and make adjustments in real-time for different shoe types and lining materials.

• Adjustable Cutting Depth: To accommodate various lining thicknesses and shoe designs, the Shibang-202Z features adjustable cutting depth, allowing customization for specific production requirements.

• Durable and Stable Build: Constructed with industrial-grade materials and components, the machine provides long-lasting stability and reliability, even under continuous heavy use.

• Safety Features: Includes emergency stop functions, safety guards, and overload protection to ensure operator safety and prevent damage to the machine or workpieces.

• Compact Footprint: Despite its industrial capability, the Shibang-202Z is designed with space efficiency in mind, fitting neatly into production lines without requiring excessive floor space.

• Optional IoT Connectivity: For smart factory integration, the machine can be optionally equipped with IoT networking modules, enabling real-time performance monitoring and predictive maintenance alerts.

Benefits of the Shibang-202Z Lining Trimming Machine

• Enhanced Production Efficiency: By automating the trimming of shoe linings, the Shibang-202Z drastically reduces the time required compared to manual trimming, speeding up overall production cycles and increasing daily output.

• Improved Product Quality: Precision trimming ensures that linings fit perfectly within the shoe, enhancing comfort and aesthetic appeal while reducing the likelihood of defects caused by uneven or excessive material.

• Reduced Material Waste: The accurate cutting mechanism minimizes over-cutting and material wastage, lowering material costs and contributing to more sustainable manufacturing practices.

• Labor Cost Savings: Automation of the trimming process reduces the need for skilled manual labor, cutting operational costs and freeing personnel to focus on other value-added tasks.

• Versatility Across Shoe Types: The machine can handle a wide range of lining materials and shoe styles, from soft, delicate fabrics to thicker, reinforced linings used in boots or sports shoes.

• Operator Ease and Safety: Ergonomic design and built-in safety features improve working conditions, reduce operator fatigue, and minimize the risk of workplace accidents.

• Scalable Integration: The compact design and optional IoT capabilities make the Shibang-202Z adaptable for both small workshops and large-scale automated production lines.

Technical Specifications

• Model: Shibang-202Z

• Cutting Mechanism: High-precision rotary blade with adjustable depth

• Power: 2.5HP motor with variable speed control

• Cutting Speed: Up to 60 pieces per minute, depending on material thickness and shoe type

• Cutting Depth Adjustment: 0 to 15 mm

• Control System: Digital control panel with preset memory for different shoe models

• Machine Dimensions: 1750 mm (L) x 1050 mm (W) x 1450 mm (H)

• Weight: Approximately 850 kg

• Safety Features: Emergency stop button, overload protection, blade safety cover

• Operating Voltage: 220V / 380V, 50/60 Hz

• Material Compatibility: Suitable for leather, fabric, synthetic linings, and composite materials

• Automation Level: Semi-automatic operation with manual loading and unloading

• IoT Networking: An  Optional smart factory connectivity module is available

Applications

The Shibang-202Z Lining Trimming machine is essential in footwear manufacturing processes, especially in the following applications:

• Shoe Lining Trimming: Precisely trims the internal lining materials of various shoe styles, including casual, sports, formal, and women’s pointed-toe shoes, ensuring a perfect fit inside the upper shoe structure.

• Leather Goods and Accessories: Used in trimming lining materials for leather bags, wallets, and other fashion accessories, where clean, consistent edges are required.

• Customized Footwear Production: Ideal for small to medium-scale factories producing customized or limited-edition shoes that require quick and precise trimming adjustments.

Operational Insights and Advantages

• Streamlined Production Flow: The Shibang-202Z integrates smoothly into production lines, minimizing bottlenecks by efficiently handling high volumes of lining trimming with minimal operator intervention.

• Consistency in Every Cut: Automated alignment and cutting settings ensure uniformity across all pieces, reducing rework rates and improving overall product quality.

• Operator-Friendly Settings: Pre-programmed presets allow operators to switch quickly between shoe models without extensive reconfiguration, reducing setup times and errors.

• Reduced Maintenance Needs: With durable components and an easy-access design, routine maintenance is straightforward, ensuring maximum machine uptime.

• Safety and Compliance: Comprehensive safety features protect both the operator and the machine, ensuring compliance with workplace safety regulations and reducing accident risks.

Maintenance and Support

Routine maintenance of the Shibang-202Z focuses on blade sharpening/replacement, cleaning of the cutting area, and checking the alignment sensors. The modular design allows quick access to key components, minimizing downtime during maintenance procedures. Shibang offers full technical support, including operator training, spare parts supply, and remote troubleshooting assistance, ensuring long-term operational reliability.

Detailed Component Highlights

• High-Precision Rotary Blade: Engineered for smooth, clean cuts on a variety of lining materials, the blade is made of industrial-grade hardened steel with an optional tungsten carbide coating for enhanced wear resistance.

• Adjustable Cutting Depth Mechanism: Allows operators to tailor the cut depth to the specific lining thickness, accommodating different shoe styles and material densities.

• Digital Control Panel: Features an easy-to-use touchscreen interface that stores multiple shoe model parameters, facilitating fast changeovers and reducing human error.

• Automatic Alignment Sensors: Utilize optical and mechanical sensors to precisely position the lining before cutting, ensuring accuracy and reducing material waste.

• Safety Enclosures and Emergency Stop: Designed with operator safety in mind, the blade area is enclosed with transparent protective shields, and multiple emergency stop buttons are strategically placed for quick machine shutdown if needed.

Practical Use Cases and Industry Impact

Manufacturers adopting the Shibang-202Z report marked improvements in both quality and efficiency. By automating the lining trimming process, factories have been able to reduce manual labor costs by up to 30%, while improving product consistency and reducing material waste by 15%. The machine’s flexibility supports a broad range of shoe designs, allowing brands to diversify product lines without investing in multiple specialized machines.

The Shibang-202Z Lining Trimming machine is a pivotal advancement in footwear manufacturing technology. Its blend of precision, speed, and versatility makes it the ideal choice for factories aiming to enhance production quality while controlling costs. With features like automatic alignment, adjustable cutting depth, and a durable industrial design, the machine guarantees clean, accurate trimming that meets the high standards demanded by today’s competitive footwear market. Furthermore, its ergonomic controls and safety features ensure operator comfort and protection, while optional IoT connectivity equips manufacturers with the tools needed for Industry 4.0 integration. Whether operating in a small workshop or a large-scale automated production line, the Shibang-202Z offers unmatched value, reliability, and efficiency for lining trimming tasks.