Single Needle ,Stepper,Fully Automatic Computer Roller Sewing Machine Shibang-1891T

The Shibang-1891T Trimming Type Single Needle Industrial Sewing Machine is a state-of-the-art machine designed for high-performance sewing operations, specifically tailored for industrial garment manufacturing. This machine integrates precision stitching with an advanced trimming mechanism, making it ideal for seamless, efficient production workflows that demand both quality and speed. The Shibang-1891T combines durability, advanced technology, and user-friendly features, making it a preferred choice for manufacturers dealing with medium to heavy fabrics and complex sewing patterns.

Overview of the Shibang-1891T

The Shibang-1891T belongs to the Shibang series of industrial sewing machines, renowned for their reliability and advanced engineering. This particular model focuses on combining single needle stitching with an automatic trimming feature that enhances production efficiency by eliminating manual thread trimming processes.

Key highlights include:

• Single Needle Precision: Allows for accurate and clean stitch formation with consistent tension control.

• Integrated Trimming Mechanism: Automatically trims thread tails after stitching, reducing manual labor and speeding up the production cycle.

• Robust Build: Designed to handle medium to heavy fabrics such as denim, canvas, leather, and upholstery materials.

• Versatile Applications: Suitable for garment manufacturing, upholstery, automotive interiors, leather goods, and more.

Technical Specifications

Understanding the technical capabilities of the Shibang-1891T is crucial for manufacturers seeking to optimize their production line.

• Needle Type: DPx17 #18, suitable for medium to heavy materials.

• Max Sewing Speed: 4500 stitches per minute, allowing rapid operation without compromising stitch quality.

• Stitch Length: Adjustable from 0 to 5mm, enabling customization for various fabric thicknesses and design requirements.

• Thread Trimming: Pneumatic or motorized automatic trimming system integrated to cut thread tails instantly post-stitching.

• Lubrication System: Fully automatic, ensuring smooth machine operation and reducing maintenance requirements.

• Feed Mechanism: Compound feed system providing stable fabric feed and preventing fabric slippage.

• Power Supply: Compatible with standard industrial power setups; optional servo motor for energy efficiency.

• Presser Foot: Adjustable pressure suitable for different fabric thicknesses, ensuring consistent stitch formation.

• Machine Weight: Approximately 60-70 kg, ensuring stability during high-speed operation.

• Control Panel: Intuitive control panel for easy operation and setting adjustments.

Innovative Features of the Shibang-1891T

Integrated Automatic Thread Trimming

One of the most distinguishing features of the Shibang-1891T is its automatic trimming mechanism. This innovation significantly reduces post-sewing operations by cutting the thread tails immediately after the stitch cycle finishes. This feature boosts production speed, minimizes waste, and ensures a cleaner finish on garments or materials.

Enhanced Stitch Quality

The machine is equipped with a precision feed mechanism and advanced needle control to ensure uniform stitch density and tension. This reduces thread breakage and skipped stitches, which are common issues in high-speed industrial sewing.

User-Friendly Operation

The Shibang-1891T includes an easy-to-use digital interface, allowing operators to program stitch lengths, adjust trimming settings, and control sewing speeds with minimal training. The ergonomic design reduces operator fatigue during long shifts.

Durable Construction

Made with high-grade steel components and precision engineering, the Shibang-1891T offers longevity and consistent performance even in demanding manufacturing environments.

Energy Efficient Servo Motor Option

The machine supports an optional servo motor that offers precise speed control and energy savings up to 50% compared to traditional motors. This feature is ideal for manufacturers aiming to reduce electricity consumption and noise levels.

Applications of the Shibang-1891T

The Shibang-1891T is versatile and applicable across multiple sectors:

• Garment Manufacturing: Ideal for stitching medium to heavy fabrics in jeans, jackets, coats, and workwear.

• Leather Goods: Suitable for sewing leather handbags, wallets, belts, and footwear.

• Automotive Upholstery: Effective for stitching car seats, door panels, and interior trims.

• Furniture Upholstery: Used for producing sofas, chairs, and other upholstered furniture.

• Canvas and Heavy Textile: Applicable in making tents, tarpaulins, backpacks, and industrial bags.

Benefits to Manufacturers

Increased Productivity

The automatic trimming function and high-speed operation reduce cycle times, enabling manufacturers to complete more units per hour with less manual intervention.

Consistent Product Quality

Precision stitching and reliable thread tension management ensure that every product meets stringent quality standards, reducing returns and defects.

Reduced Labor Costs

By automating trimming and simplifying operation, manufacturers can reduce the need for highly skilled operators, lowering labor costs.

Lower Maintenance and Downtime

The automatic lubrication system and robust construction minimize maintenance needs and machine downtime.

Comparison with Other Models

Compared to traditional single needle machines without trimming features, the Shibang-1891T offers a significant advantage in efficiency. When compared to double needle or multi-needle machines, it provides more flexibility in stitch design and easier maintenance.

Technical Support and Training

Shibang offers comprehensive technical support, including:

• Installation and setup assistance

• Operator training programs

• Maintenance workshops

• Spare parts availability

This ensures smooth integration into production lines and maximizes machine uptime.

Customer Testimonials and Case Studies

Manufacturers globally have reported improvements in productivity and product quality after integrating the Shibang-1891T into their production lines. Case studies demonstrate up to 30% faster turnaround times and significant reductions in thread waste.

Environmental Considerations

The optional servo motor and energy-efficient design help reduce environmental impact by lowering electricity consumption. Additionally, the automatic trimming reduces thread waste, contributing to sustainable manufacturing practices.

The Shibang-1891T Trimming Type Single Needle Industrial Sewing Machine represents a perfect blend of technology, reliability, and efficiency. Its advanced trimming mechanism, coupled with precise stitch control, makes it an invaluable asset for industrial sewing operations handling medium to heavy fabrics. Whether in garment production, upholstery, or leather goods manufacturing, this machine delivers superior performance and cost savings, positioning manufacturers for competitive advantage in the market.