FABRIC DIE CUTTER TW-928M (1+1)
MACHINE NAME: FABRIC DIE CUTTER
MODEL NO: TW-928M (1+1)
BRAND: TAIWEI
FEATURES
- With a lower power consumption, providing a higher cutting speed (0.75kw pump motor provides 22ton to 28ton cutting power)
- Automatic stroke end adjustment: no need to adjust cut power after
- changing die-cut height
- Faster setting of height
- Higher saving of leather, cutting time, boards
- Firm machine body construction, easy operation
- Full safety for operators, higher reliability
TECHNICAL PARAMETER
- Model : TW-928M (1+1)
- Working Table Size : 1200x500mm
- Swing Arm Width : 500mm
- Cutting Force : 28 Ton
- Cutting Stroke : 90mm
- Motor Power : 0.75(1HP)Kw
- Net Weight : 1060Kg
- Gross Weight : 1200Kg
The Fabric Die Cutter TW-928M(1+1) is an advanced precision-cutting machine developed to meet the evolving needs of the modern textile, garment, upholstery, and non-woven industries. With cutting-edge automation, twin-platform (1+1) operation, and intelligent servo control, the TW-928M(1+1) significantly improves material processing speed, accuracy, and safety. This machine integrates smart motion algorithms and a high-strength die-cutting mechanism, making it capable of executing high-volume production tasks without sacrificing detail or precision. It is engineered to work seamlessly with various fabric types, ranging from lightweight woven materials to multilayer composites, while ensuring consistent output and minimal waste.
Dual-Platform Advantage for Continuous Operation
The TW-928M(1+1) model is equipped with a dual-station platform that allows one bed to be loaded/unloaded while the other is actively cutting. This continuous operation model eliminates idle time between cycles, increasing productivity significantly over traditional single-station cutting machines. The (1+1) system optimizes workflow by reducing downtime and enabling operators to alternate between loading and unloading tasks while the cutting head remains in motion. This dual-station design is especially useful in high-throughput production environments where speed, consistency, and operational continuity are critical to maintaining profitability.
High Precision Cutting with Servo-Controlled Mechanism
At the core of the TW-928M(1+1) lies a servo-controlled cutting system. This mechanism allows for smooth, precise motion and ensures each cut is made with high accuracy. The advanced motion control system eliminates the inconsistency commonly associated with manual or pneumatic die-cutting machines. This servo-driven system ensures controlled acceleration, deceleration, and direction transitions, leading to precise shape replication, reduced edge fraying, and minimized fabric distortion. It is especially effective for intricate patterns, ensuring high fidelity between digital design files and finished fabric pieces . Moreover, the servo motors deliver optimal torque and responsiveness, allowing operators to adjust the cutting parameters based on fabric density, weave, and thickness. These micro-adjustments help prevent undercuts or over-penetration, resulting in better yield and less material waste.
Material Compatibility and Adaptability
The Fabric Die Cutter TW-928M(1+1) is engineered for versatility. It can efficiently cut a wide array of materials, including:
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Woven and non-woven textiles
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Knitted fabrics
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Felt and foam inserts
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Vinyl and synthetic composites
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Leather and faux leather
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Technical fabrics such as Gore-Tex and Cordura
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Multi-layer laminated fabric stacks
Its adjustable cutting depth, pressure, and feed rate enable it to handle both delicate and heavy-duty materials without requiring hardware changes. This makes it ideal for multi-product factories or businesses dealing with varied product lines such as clothing, footwear, car interiors, and insulation materials.
Time Efficiency and Workflow Optimization
The TW-928M(1+1) is designed to reduce time in every stage of the cutting workflow. The no-glue, direct die interface eliminates the need for manual adhesives or alignment tapes, allowing for faster setup. Pattern changes can be made in seconds via its digital control panel, eliminating the delays associated with manual die reconfiguration. A pre-cut scan system (optional) can verify pattern orientation and ensure correct placement, reducing the chance of errors or misalignment. This feature further accelerates the cutting process, especially in mass production scenarios. The machine also supports queue-based operation. Operators can preload multiple jobs into the system’s memory, which can then be automatically sequenced during a shift, minimizing manual input.
Labor Reduction and Automation Benefits
One of the key selling points of the TW-928M(1+1) is its labor-saving capabilities. The dual-bed system paired with servo-controlled automation drastically reduces the number of manual interventions required during operation. Traditional die-cutting often involves manual alignment, pressure setting, and post-cut trimming, which not only increases labor costs but also introduces variability. The TW-928M(1+1) automates these tasks, allowing one trained operator to oversee multiple machines simultaneously. This shift from labor-intensive production to intelligent automation supports lean manufacturing principles and helps businesses adapt to labor shortages. Additionally, optional auto-loading and unloading attachments can be integrated to further reduce manual handling, enhancing operator safety and cutting process repeatability.
Cost Efficiency and Material Savings
By adopting servo-driven die-cutting rather than pneumatic or hydraulic systems, the TW-928M(1+1) consumes significantly less energy per cycle. Its high-efficiency design, combined with energy-saving modes, allows businesses to reduce electricity costs and extend component life. The precision of the cut reduces fabric waste. Traditional die-cutting methods often result in material overcuts or excessive margins due to inaccurate alignment. The TW-928M(1+1) provides edge-to-edge cutting with minimal spacing requirements between pieces, maximizing the usable area of each fabric sheet. Over time, this efficiency in material utilization can lead to substantial cost savings, especially for high-value or specialty textiles. Moreover, consistent cuts reduce the need for secondary trimming or rework, further minimizing overhead.
Full Digitization and Memory Storage
The machine’s embedded control system is equipped with a user-friendly touchscreen interface that allows for real-time monitoring, pattern uploading, and parameter adjustment. Patterns can be uploaded via USB, Ethernet, or IoT-enabled cloud platforms (optional). The TW-928M(1+1) can store hundreds of fabric patterns and cutting configurations, each tagged with specific material types and thickness settings. This means a simple click can transition the machine from cutting thick felt for insoles to lightweight silk for apparel trims. Stored presets accelerate product changeovers, reduce operator training time, and allow repeatable production with minimal deviation. It is particularly valuable in fast-fashion, on-demand manufacturing, or multi-line textile production.
IoT Integration and Smart Networking (Optional)
The TW-928M(1+1) supports IoT (Internet of Things) capabilities, enabling it to be integrated into digital production environments. With optional networking hardware and software, it can transmit performance data, usage logs, error reports, and energy consumption figures in real time. Factory managers can access data dashboards remotely, monitor machine efficiency, and identify opportunities for predictive maintenance. The system can also send alerts to service teams when maintenance is due, based on cycle counts or vibration thresholds, reducing unplanned downtime. Advanced users may also leverage cloud-based pattern management platforms to synchronize files across multiple cutting units and standardize production across distributed facilities.
Technical Performance and Output Capacity
Built for industrial use, the TW-928M(1+1) maintains consistent performance across extended shifts. It can handle thousands of cutting cycles per day without loss of speed or accuracy, thanks to its industrial-grade components and advanced cooling systems. Typical output ranges from 1200 to 1600 fabric pieces per hour, depending on fabric type, complexity of the pattern, and operator proficiency. With its twin-bed system and servo optimization, it delivers up to 25% greater throughput than comparable single-station die-cutters. Noise levels are kept within a manageable 65–75 dB(A), making it suitable for deployment in shared workspaces or mixed-production facilities. The machine is engineered to operate within a standard three-phase industrial power supply, with low vibration and optimized energy draw even during intensive use.
Maintenance and Serviceability
The TW-928M(1+1) is built with ease of maintenance in mind. The machine housing provides direct access to all key service points. Most filters, belts, and bearings are designed for quick replacement with minimal disassembly. The touchscreen interface also acts as a diagnostic hub, allowing maintenance teams to pinpoint issues quickly via error codes, status indicators, and usage logs. Auto-lubrication features and self-cleaning cycle routines (optional) further reduce service intervals and enhance machine longevity. For critical environments, the machine can be configured with remote diagnostic tools and over-the-air firmware upgrades to ensure it always operates with the latest enhancements.
Safety Systems and Compliance
Safety is a key focus of the TW-928M(1+1)'s design. The unit features:
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Emergency stop buttons are located at multiple points
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Transparent protective guards for moving components
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Infrared safety beam sensors that stop operation if hands or objects cross the cutting path
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Power surge and overheat protection for electrical safety
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Compliance with CE, ISO, and RoHS standards for mechanical and environmental safety
The machine meets international regulatory standards and can be safely deployed in production environments that follow OSHA or EU guidelines for workplace equipment.
Applications Across Industries
The TW-928M(1+1) serves a wide range of industries, including:
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Garment and fashion manufacturing (cutting panels, pockets, trims)
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Footwear and leather goods (cutting insoles, uppers, linings)
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Upholstery and furniture textiles (precise pattern replication)
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Automotive interiors (seat covers, insulation)
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Medical and hygiene products (fabric masks, surgical textiles)
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Industrial insulation and filters (precision multilayer cutting)
Its adaptability allows manufacturers to pivot quickly between production lines or new product launches without significant tooling costs or downtime.
Environmental and Sustainability Advantages
With fabric waste reduction, energy-efficient operation, and optional oil-free mechanics, the TW-928M(1+1) supports sustainable manufacturing goals. Lower fabric waste reduces landfill output, while digital patterning and edge precision reduce trimming waste and offcuts. Furthermore, the use of recyclable machine components and an extended lifecycle helps manufacturers reduce their carbon footprint and improve resource management.
The Fabric Die Cutter TW-928M(1+1) is a cutting-edge solution for modern textile and industrial manufacturers seeking speed, precision, and flexibility. With its dual-platform operation, intelligent servo system, and comprehensive digital control, it empowers users to produce high-quality fabric components with reduced waste and labor. From clothing production to industrial filtration materials, the TW-928M(1+1) delivers consistent, cost-effective, and reliable performance in both small batch and mass-production settings. Its adaptability, low operating costs, and smart features make it a valuable addition to any competitive production environment.
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