Compresor De Aire De Tornillo

The Screw Air Compressor is a high‑efficiency, industrial-grade compressed air solution designed for continuous operation in manufacturing, automotive, construction, food & beverage, and pharmaceutical facilities. Using precision-engineered screw rotors and advanced control systems, it delivers reliable, oil-free or oil‑lubricated compressed air with minimal noise, reduced energy consumption, and low maintenance demands.

Innovative Screw Compression Technology

At its core, the compressor employs rotary screw compression two precision-machined intermeshing rotors that compress air through a continuous, pulsation-free process. Compared to reciprocating piston designs, this system offers smoother airflow, lower noise levels, and reduced vibration. With tightly toleranced rotor profiles, the unit maximizes compression efficiency while minimizing internal leakage and energy loss. The advanced compression chamber sustains high volumetric efficiency, ensuring stable output even under variable operating conditions. Precision machining and high-grade alloys contribute to longevity, while optional oil-free variants guarantee contamination-free air for sensitive applications like pharmaceutical or food production.

Energy Efficiency & Intelligent Control

One of its standout features is the variable frequency drive (VFD) system, which dynamically adjusts motor speed to match real-time air demand. This ensures energy savings of 30–40% compared to fixed-speed units during low-load periods. An integrated control panel displays operational metrics pressure, temperature, run hours, maintenance alerts and offers diagnostic capabilities. Optional IoT integration enables remote monitoring, predictive maintenance alerts, historical data analytics, and seamless factory-floor connectivity.

Continuous Operation & Labor Savings

Designed for 100% duty cycle, the compressor runs continuously without overheating, eliminating the need for redundant backup units. Its intelligent load/unload cycles manage wear and tear, reducing labor costs and operator interventions. Maintenance is simplified through modular components—drop-in filters, oil separators, easily accessible oil and condensate drain points—and an automatic drain system prevents moisture buildup, protecting downstream equipment.

Cost‑Saving & Durability

The design targets long-term cost efficiency. Precision-engineered rotors and heavy-duty bearings minimize wear, while quality filtration maintains internal cleanliness. Oil-free models eliminate contamination issues; lubricated models offer reduced friction and energy consumption. The industrial cooling system maintains optimal temperatures, extending component lifespan.

Compact Footprint & Noise Reduction

Offering industrial capabilities in a compact package, the unit fits easily into standard work cells. Sound insulation panels keep noise levels between 60–70 dB(A), enabling installation closer to workstations and reducing piping runs and pressure drop.

Diverse Industrial Applications

Ideal for:

• Automotive plants using pneumatic tools and spray systems

• Food & beverage production requires clean, uncontaminated air

• Pharmaceutical manufacturing with strict air purity standards

• Textile mills, plastics processing, and printing presses

• Construction for powering heavy equipment and site tools

With multiple flow and pressure options, and variants including portable, skid-mounted, or refrigerated-dryer integrated models, it adapts to myriad use cases.

Smart Factory Integration

The compressor’s digital controller supports integration via Modbus, Profibus, or Ethernet. It can coordinate with backup units, manage load-sharing, and alert SCM systems automatically. IoT connectivity enables remote monitoring, KPI tracking, and alerts on anomalies, enabling predictive servicing and minimal downtime.

Safety & Compliance

Equipped with:

• Over‑temperature protection

• Pressure relief valves

• Power surge safeguards

• Thermal overload shutdown

It meets global standards (CE, ISO 1217) and includes safety guards. Oil-free models comply with ISO 8573‑1 Class 0 purity for regulated environments.

Technical Specifications (Typical Model)

Note: Specifics vary by configuration. Please consult the datasheets for details.

• Drive Control: 5–375 kW (7–500 HP) with VFD

• Discharge Pressure: 5–13 bar (72–189 psi)

• Airflow: 1–60 m³/min (35–2100 CFM)

• Power Supply: 380–480 V, 3-phase

• Lubrication: Oil-free or oil-injected

• Noise Level: 60–70 dB(A)

• Enclosure: Weatherproof or sound-insulated

• Cooling Type: Air-cooled or water-cooled

• Operation: 100% duty cycle

• Controls: Touchscreen HMI with IoT option

Environmental Benefits

The compressor is built for eco-efficiency:

• VFD technology reduces power draw

• Heat recovery options for process water reuse

• Lower CO₂ emissions through energy savings

• Recyclable materials in construction

• Oil-free variants prevent contamination risk

Maintenance & Support

Designed for easy servicing:

• Quick-access doors

• LED diagnostics

• Drop-in service modules

• Automatic condensate drain

• Extended filter and oil change intervals

Support includes training, calibration, spare parts, and remote diagnostics.

Return on Investment (ROI)

Businesses see rapid ROI via:

1. Lower electricity costs thanks to VFD

2. Reduced maintenance expenditures from modular design

3. Continuous availability, avoiding dual machine costs

4. Extended equipment life due to optimized cooling and filtration

5. Labor efficiency—minimal supervision and upkeep

Customization & Add‑Ons

Add-ons include:

• Integrated air dryers (refrigerated/desiccant)

• Heat recovery systems

• Remote monitoring subscriptions

• Parallel operation modules

• Extended warranties and training packages

Models are scalable for facility upgrades or expansions.

The Screw Air Compressor delivers top-tier performance in compressed air supply—efficient, durable, intelligent, and customizable. Its precision-engineered compression, VFD control, and modular design offer superior reliability and lower total cost of ownership. Whether for critical production environments or scalable manufacturing lines, it’s a trusted partner for demanding industrial air applications.