CLICKER PRESS TW-922(3+1)
MACHINE NAME: CLICKER PRESS
MODEL NO: TW-922(3+1)
BRAND: TAIWEI
FEATURES
- Automatic adjusting pressure system: Regardless of different sizes die-cuts (same height). there is no need to adjusting pressure, even if different hardness Easy operation, higher productivity than conventional swing arm cutting presses goes the same.
- Save 50 percent of the cutting board costs
- Minimize operator's fatigue to the least
TECHNICAL PARAMETER
- Working Table Size (mm) : 900x430
- Arm Width (mm) : 370
- Maximum Cutting Force (t) : 22(245kN)
- Max. Stroke (mm) : 90
- Motor Power (kW) : 0.75(1HP)
- N.W. With Oil (kg) : 630Kg
- N.W. With Packing Material : 745kg
The Clicker Press TW-922(3+1) is a high-precision, industrial-grade cutting machine engineered for efficient and consistent material processing in various manufacturing sectors. Designed with the latest technology and superior craftsmanship, this model delivers outstanding performance, durability, and ease of use, making it an essential tool for industries like footwear, leather goods, textiles, automotive interiors, packaging, and more. With its robust construction and advanced features, the TW-922(3+1) offers exceptional productivity and accuracy while minimizing operational downtime.
Robust and Durable Construction
The TW-922(3+1) boasts a heavy-duty steel frame, engineered for maximum stability and long-lasting durability. The structural design minimizes vibrations during operation, ensuring precision in cutting and reducing wear and tear on internal components. The frame is treated with corrosion-resistant coatings that protect against environmental damage, extending the machine’s life even in challenging industrial settings.The use of high-quality materials in the press components and fasteners ensures the machine withstands high-pressure operations repeatedly without degradation in performance. The overall build quality reflects attention to detail and commitment to manufacturing excellence.
Advanced Pressing Mechanism (3+1 Configuration)
One of the defining features of the TW-922 is its innovative pressing mechanism designated as “3+1.” This setup refers to the triple pressing units combined with an additional independent press, enabling multi-step or simultaneous cutting operations.
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Triple Press Units (3): These allow for multiple layers of material to be cut simultaneously, increasing throughput significantly. The mechanism ensures equal pressure distribution across the pressing area to maintain uniform cuts and reduce material wastage.
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Independent Press (1): The additional single press unit functions separately, offering flexibility in handling specialized cutting tasks or materials of different thicknesses or densities.
This configuration makes the TW-922 ideal for complex production lines requiring various cutting operations without the need to switch machines, saving time and labor costs.
High-Precision Die Cutting
The press features an advanced die-cutting system compatible with a wide range of cutting dies, from simple shapes to intricate patterns. The machine is engineered for precise alignment and pressure control, ensuring clean and consistent cuts every time.
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The die mounting system allows quick installation and removal, reducing changeover time during production shifts.
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Adjustable pressure settings cater to different material types, from thin textiles to thick leather and synthetic composites.
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The mechanism supports high cutting accuracy, with tolerance levels kept within microns, essential for high-quality products demanding exact dimensions.
User-Friendly Control Panel
The TW-922 comes equipped with a modern, intuitive control panel that simplifies operation for users of varying skill levels.
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The panel includes a digital interface displaying key operational parameters such as press pressure, cutting time, and cycle count.
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Operators can set and save multiple presets for different materials and cutting jobs, enabling quick transitions between tasks.
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Safety features such as emergency stop buttons and overload protection are integrated into the control system to safeguard both operators and the machine.
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The control system supports manual, semi-automatic, and fully automatic modes, providing versatility for various production environments.
Powerful Hydraulic System
At the heart of the TW-922’s performance is its robust hydraulic system, delivering smooth, consistent pressure with minimal energy consumption.
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The system features a high-capacity hydraulic pump and precision valves, ensuring rapid response times and stable pressure output.
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Hydraulic pressure is fully adjustable, allowing operators to optimize force according to the material and thickness being cut.
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The system is designed for low noise operation, contributing to a safer and more comfortable workplace.
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Built-in pressure sensors and monitoring ensure operational safety and alert the operator to any irregularities.
Large Cutting Area
The TW-922 offers an expansive cutting surface, accommodating large sheets or multiple layers of material for batch processing.
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The generous workspace increases efficiency by reducing the need for repositioning materials between cuts.
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The press table is engineered for easy loading and unloading, minimizing operator fatigue and speeding up workflow.
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The surface is coated with wear-resistant materials that provide smooth sliding of materials and resist scratches or dents.
Versatility in Material Compatibility
This clicker press excels in versatility, capable of processing a wide variety of materials:
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Genuine and synthetic leather
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Rubber sheets and foam
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Textiles including cotton, nylon, polyester, and blends
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Plastic films and composite materials
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Paperboard and cardboard for packaging applications
This broad compatibility makes the TW-922 a valuable asset across multiple industries, from footwear manufacturing to upholstery and industrial gasket production.
Enhanced Safety Features
Safety is a critical consideration in the design of the TW-922.
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The press is equipped with dual-hand safety controls requiring simultaneous button presses to initiate the cutting cycle, preventing accidental activation.
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Protective guarding surrounds moving parts, minimizing the risk of injury.
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The machine includes sensors that halt operation if any foreign objects or obstructions are detected in the cutting area.
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Emergency stop buttons are strategically positioned for quick access during emergencies.
Energy Efficiency and Low Operating Costs
Engineered for sustainable operation, the TW-922 incorporates several features aimed at reducing energy consumption and maintenance costs:
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The hydraulic system uses energy-saving pumps that adjust output based on load requirements, avoiding unnecessary power use.
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The press frame’s design minimizes mechanical losses and friction points, enhancing overall efficiency.
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Components are modular and easy to service, allowing for rapid replacement and reducing downtime.
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Long-lasting seals and bearings contribute to reduced maintenance frequency and costs.
Ergonomic Design for Operator Comfort
Operator comfort and productivity are maximized through thoughtful ergonomic design:
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The press height is optimized for comfortable standing operation, with adjustable table features available upon request.
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Controls are positioned within easy reach, reducing unnecessary movement and strain.
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Noise insulation materials help reduce operational noise, creating a more pleasant working environment.
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The loading area is designed for smooth handling of heavy or bulky materials, with optional mechanical assist devices.
Precision Engineering and Quality Control
Each unit of the TW-922 undergoes rigorous quality assurance tests to meet high standards of manufacturing excellence:
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Components are precision-machined to tight tolerances, ensuring consistent assembly and performance.
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Pressure calibration and die alignment are tested before delivery, guaranteeing accuracy from day one.
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The machine passes vibration and load testing to ensure reliability under demanding conditions.
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Comprehensive documentation and user manuals are provided for proper installation, operation, and maintenance.
Applications Across Industries
The TW-922’s features and flexibility allow it to serve various sectors effectively:
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Footwear Industry: Cutting leather and synthetic uppers, midsoles, and soles with precision and efficiency.
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Leather Goods Manufacturing: Producing wallets, belts, bags, and accessories with clean cuts and minimal material waste.
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Automotive Interiors: Cutting upholstery fabrics and composites for seats, dashboards, and door panels.
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Textile Industry: Processing layered fabrics for garments, upholstery, and industrial textiles.
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Packaging: Cutting cardboard, foam inserts, and protective materials for custom packaging solutions.
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Industrial Seals and Gaskets: Precision cutting of rubber, foam, and composite materials used in sealing applications.
Customization Options
Understanding that each manufacturing process has unique requirements, the TW-922 is available with customization options:
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Variable cutting table sizes to fit different workspace constraints.
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Optional automation packages including conveyor feeders and stacking units.
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Specialized hydraulic pressure ranges for cutting ultra-thick or delicate materials.
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Integration with factory automation systems and PLC controllers.
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Custom die mounting systems for specialized tooling requirements.
Technical Specifications (Summary)
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Pressing mechanism: 3+1 configuration (triple + independent press)
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Cutting area dimensions: Standard large format, customizable on request
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Hydraulic pressure: Adjustable up to industrial high-pressure levels
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Cycle speed: Variable, supporting high-volume production
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Power supply: Standard industrial electrical input with optional voltage configurations
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Control panel: Digital with programmable presets and safety interlocks
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Weight: Heavy-duty construction suitable for industrial installation
In-Depth Operational Insights
The Clicker Press TW-922(3+1) is designed to integrate seamlessly into fast-paced manufacturing environments. Its multi-press setup allows simultaneous operations on layered materials, significantly reducing cycle times. By combining three press heads with an additional independent unit, manufacturers gain flexibility to run different dies or processes in parallel, optimizing floor space and machine usage.Operators benefit from the machine’s straightforward setup procedures. Die installation is facilitated by quick-lock systems that secure tooling firmly while allowing easy removal for maintenance or tool changes. The digital interface provides clear feedback on pressing parameters, enabling precise control over material cutting quality.The hydraulic system’s advanced feedback sensors constantly monitor pressure and flow, adjusting dynamically to maintain stable operation even under fluctuating loads. This ensures that every cut is consistent in depth and clarity, crucial when dealing with intricate patterns or delicate materials.
Maintenance and Support
The TW-922 is built for reliability but also designed with maintenance ease in mind:
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Routine inspections and servicing are simplified by accessible components and clear diagnostic indicators on the control panel.
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Hydraulic fluid levels and filter statuses can be monitored easily, with alerts to notify operators of necessary maintenance actions.
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The modular nature of the press components allows for quick replacement of worn parts, minimizing downtime.
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Comprehensive after-sales support and training programs are available to ensure operators maximize the machine’s potential.
The Clicker Press TW-922(3+1) represents a pinnacle of innovation in the realm of industrial cutting presses. It combines cutting-edge technology, rugged design, and operator-friendly features into a single powerful package. Its unique triple-plus-one press configuration provides unparalleled versatility and efficiency, enabling manufacturers to handle diverse materials and complex cutting operations with confidence and speed.By investing in the TW-922, businesses gain a reliable partner capable of enhancing production quality, boosting throughput, and reducing operational costs. Whether in footwear, leather goods, automotive interiors, or packaging, the TW-922 stands out as a trusted workhorse engineered for excellence.If you want, I can also help write descriptions for other related products or generate marketing copy, user manuals, or FAQs for this model! Just let me know.
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